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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Xenon Bulb wire (Page 1)

 
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Author Topic: Xenon Bulb wire
Daniel W. Skeen
Film Handler

Posts: 6
From: Yelm, Washington, usa
Registered: Apr 2007


 - posted 09-06-2007 10:19 PM      Profile for Daniel W. Skeen   Author's Homepage   Email Daniel W. Skeen   Send New Private Message       Edit/Delete Post 
What is the purpose of the small "shorting" wire on Xenon bulbs? It goes from anode to cathode, across the glass bulb. Should it be left on or removed when the bulb is installed?

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 09-07-2007 12:14 AM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
That wire aids in ignition since it acts like a small capacitor to get the spark across the electrodes inside.

Ususally it's best to leave that wire on if necessary. It can be taken off, but bulb ignition might be harder to accomplish.

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John Walsh
Film God

Posts: 2490
From: Connecticut, USA, Earth, Milky Way
Registered: Oct 1999


 - posted 09-07-2007 07:40 AM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
Yes, you should leave it on; as Monte said, it helps with ignition. It actually does not connect anode to cathode, it just connects at one end. If it connected, it would short out the power supply! It's made of nichrome, not regular copper since copper would burn up quickly.

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Stephen Furley
Film God

Posts: 3059
From: Coulsdon, Croydon, England
Registered: May 2002


 - posted 09-07-2007 08:04 AM      Profile for Stephen Furley   Email Stephen Furley   Send New Private Message       Edit/Delete Post 
A similar ignition aid is also used on some less exotic lamp types. Some Philips lamps have printed onto the outside of the arc tube a ring at each end, with a thin line along one side, jioning the two rings. I first saw it on SDW-T 'White SON' lamps, a lamp type never common in America, and tending to be replaced here in Europe by compact ceramic metal halide now. These lamps operate at a higher pressure than normal SON lamps, and the use of this device enables them to strike with a lower ignition Voltage than would otherwise be the case. They're suposed to be used with special control gear, but I can just about get one to strike with a 2.3kV SON ignitor.

Philips now use this device on regular SON lamps as well. They've started using a higher proportion of xenon in the buffer gas fill, which would otherwise raise the ignition Voltage needed. There's a pucture of it here

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 09-07-2007 08:45 AM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
quote: Monte L Fullmer
That wire aids in ignition since it acts like a small capacitor to get the spark across the electrodes inside.

Monte... Its not a capacitor! All it does is aid in ionizing the xenon gas within the bulb to insure good ignition. The wire needs to be there and if is damaged can usually be replaced with wire that can be had from any one of the lamp manufacturers.

Mark

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Louis Bornwasser
Film God

Posts: 4441
From: prospect ky usa
Registered: Mar 2005


 - posted 09-07-2007 10:52 AM      Profile for Louis Bornwasser   Author's Homepage   Email Louis Bornwasser   Send New Private Message       Edit/Delete Post 
The exception is the XeLamp by LP Associates. The wire MUST BE removed if the bulb is to ignite in the operating position. Louis (It arcs over to the reflector.)

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Dan Reiter
Film Handler

Posts: 74
From: Easton PA
Registered: Jul 2002


 - posted 09-07-2007 12:35 PM      Profile for Dan Reiter   Email Dan Reiter   Send New Private Message       Edit/Delete Post 
Also to help de-mystify:

The ignition wire is usually connected to the positive end of the lamp via the end fitting, ties in a loop around the lamp body just before the envelope, travels over the envelope, and ends in another loop on the other end of the envelope. This provides a positive charge to help the arc jump from Cathode to Anode during ignition, as the igniter is usually connected in series on the negative end of the lamp.

As all have said before, an ignition aid.

Louis did bring up one note. If the opening of the reflector where the lamp goes through is small, and close to the lamp body, there is the possibility of ignition arc-over on a hard-striking lamp via the ignition wire. That, in addition to restricted cooling air flow, will shorten lamp life.

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 09-07-2007 01:36 PM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
quote: Dan Reiter
as the igniter is usually connected in series on the negative end of the lamp.

..which brings up the interesting question on this one: What about the positive connected ignitors like the Christie lamphouses and consoles? Granted, this action still does work well with these consoles, but still interesting to hear on this one.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 09-07-2007 06:55 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
quote: Dan Reiter
Louis did bring up one note. If the opening of the reflector where the lamp goes through is small, and close to the lamp body, there is the possibility of ignition arc-over on a hard-striking lamp via the ignition wire. That, in addition to restricted cooling air flow, will shorten lamp life.

There are quite a few XeLamps on my service routes and I've found that the use of a lamp with an oval shaped glass envelope(Ushio,Christie) eliminates the problem of arc over to the XeLamp reflector.

Mark

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 09-07-2007 09:35 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
The older Zeneith 2000H and 3000H had some issues with the nichrome wire

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Bryan M. Montgomery
Film Handler

Posts: 47
From: Chillicothe, Ohio
Registered: Jul 2007


 - posted 09-08-2007 01:00 AM      Profile for Bryan M. Montgomery   Author's Homepage   Email Bryan M. Montgomery   Send New Private Message       Edit/Delete Post 
We had to remove the ignition wire on bulbs used in our Zeniths years ago, otherwise they would not strike.

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Tim Reed
Better Projection Pays

Posts: 5246
From: Northampton, PA
Registered: Sep 1999


 - posted 09-08-2007 01:32 PM      Profile for Tim Reed   Author's Homepage     Send New Private Message       Edit/Delete Post 
The Cinemeccanicas were notorious for that.

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 09-08-2007 05:21 PM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
quote: Dan Reiter
This provides a positive charge to help the arc jump from Cathode to Anode during ignition
How? I can see how the wire "relocates" the positively charged portions of the lamp closer to the anode, but on the outside of the bulb. How exactly does this aid the discharge across the arc gap inside?

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Louis Bornwasser
Film God

Posts: 4441
From: prospect ky usa
Registered: Mar 2005


 - posted 09-08-2007 05:27 PM      Profile for Louis Bornwasser   Author's Homepage   Email Louis Bornwasser   Send New Private Message       Edit/Delete Post 
This is a "gimmick" capacitor. Louis

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 09-08-2007 07:26 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Kneisley used to have a small beaded chain that one hung on the lamp to help do the same

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