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Author Topic: 3 phase protection
Adam Fraser
Master Film Handler

Posts: 499
From: Houghton Lake, MI, USA
Registered: Dec 2001


 - posted 07-03-2005 12:36 PM      Profile for Adam Fraser   Author's Homepage   Email Adam Fraser   Send New Private Message       Edit/Delete Post 
We have a 3 phase 3 hp 380/460v water well pump that has been killed twice in the past 5 years by I believe losing one of the phases (during storms or when power lines go down) and overheating. I am sure that is what happened the first time a few years ago, and pretty sure that is what happened on Wednesday, making us lose our opening day of War Of The Worlds.

The pump sits at the bottom of an 80ft well if that makes a difference.

The electrical in our theatre is 60+ years old and im sure protection devices have gotten much better in that time. Can anyone make a suggestion to keep this from being a regular occurrence?

[ 07-03-2005, 04:32 PM: Message edited by: Adam Fraser ]

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Paul J. Neuhaus
Expert Film Handler

Posts: 126
From: Iraq.. Again!
Registered: Jun 2005


 - posted 07-03-2005 04:00 PM      Profile for Paul J. Neuhaus   Email Paul J. Neuhaus   Send New Private Message       Edit/Delete Post 
electrician

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David Buckley
Jedi Master Film Handler

Posts: 525
From: Oxford, N. Canterbury, New Zealand
Registered: Aug 2004


 - posted 07-04-2005 07:17 AM      Profile for David Buckley   Author's Homepage   Email David Buckley   Send New Private Message       Edit/Delete Post 
Bad installation sixty years ago, I'm afraid.

Although motor controls have "improved" over the years (the semiconductor and microprocessor revolution), the basic motor protection for small motors still works the same way today as they did back then. There are two things you have to have for motor protection, which is undervolt (on any phase if a polyphase motor, like yours) and overcurrent.

An electrician will be able to install a suitable motor protection device. And for a lot less than the cost of a new pump. A simple Direct Online (DOL) Starter will do all that you need. Only downside is that if you do brownout or lose a phase then the starter will click off, requiring a press of the green button when the power returns. If that is unacceptable then other solutions are possible, but will cost a bit more.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 07-08-2005 11:53 PM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
Climbing down an 80ft well shaft in order to push a green button every time the pump stops working sounds like what most theatre managers would expect to be a routine part of any projectionist's job. After all, what else do those good-for-nothing-getting-paid-more-than-what-I'm-getting-paid-lazy projectionists have to do anyway? Push the play button on the DVD player? [evil]

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 07-09-2005 08:44 AM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
There are many good phase protection devices but in many older locations they had a set of contactors with a contact in serries so that if one phase was missing none could be energized

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David Buckley
Jedi Master Film Handler

Posts: 525
From: Oxford, N. Canterbury, New Zealand
Registered: Aug 2004


 - posted 07-09-2005 03:34 PM      Profile for David Buckley   Author's Homepage   Email David Buckley   Send New Private Message       Edit/Delete Post 
quote: Frank Angel
Climbing down an 80ft well shaft in order to push a green button every time the pump stops working sounds like what most theatre managers would expect to be a routine part of any projectionist's job.
As I'm the only mentioner of green buttons, I guess this is aimed at me?

I did omit to mention that you could put the starter switch anywhere, didnt I...? Silly me. It doesnt need to be next to the motor, it could be somewhere really convenient.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 07-11-2005 10:24 AM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
quote: David Buckley
As I'm the only mentioner of green buttons, I guess this is aimed at me?

No David, I was just poking fun at some theatre managers who don't like projectionists because they think 1)projectionists are overpaid, 2)they just sit around waiting to push a start button on something akin to a DVD player, 3)since they have so little to do, projectionist should do anything they are asked without objecting, even if it's climbing down an 80ft well or septic tank for that matter, 4)they make more money than managers do, which brings us back to #1, managers think projectionists are overpaid. That is, of course, unless the manager has been made the projectionist by upper management. Then the manager thinks the projectionist is underpaid! [Big Grin]

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Helmut E. Dorausch
Film Handler

Posts: 18
From: Simi Valley, CA, USA
Registered: Jul 2002


 - posted 07-11-2005 11:54 AM      Profile for Helmut E. Dorausch   Author's Homepage   Email Helmut E. Dorausch   Send New Private Message       Edit/Delete Post 
"Pump sits at the bottom of an 85 foot well."

You would be well served putting the pump at the TOP of the well, and drop a suction line to the bottom. For one thing, the pump is more readily servicable. With a check valve properly installed on the inlet side, the pump will maintain its prime. I feel you might be overtaxing a 3hp pump, by "pushing" a column of water 85 feet up! Head pressure on the outlet of a pump generally cannot exceed 30 or 40 feet, unless of course it was a rather expensive mag drive unit! A decent pump these days can suck a tennis ball through a garden hose. [Eek!]

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Dick Vaughan
Phenomenal Film Handler

Posts: 1032
From: Bradford, West Yorkshire, UK
Registered: Jul 2000


 - posted 07-12-2005 03:22 AM      Profile for Dick Vaughan   Author's Homepage   Email Dick Vaughan   Send New Private Message       Edit/Delete Post 
quote: Helmut E. Dorausch
A decent pump these days can suck a tennis ball through a garden hose.
You mean Mr Hill?

Oh! Sorry thats a " u" in Pump not an "i" [Big Grin]

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