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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Simplex 35 projector leaks oil and sound head is not in sync with the projector head (Page 1)

 
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Author Topic: Simplex 35 projector leaks oil and sound head is not in sync with the projector head
Nick Capone
Film Handler

Posts: 4
From: Indiana, PA, USA
Registered: Nov 2013


 - posted 12-04-2013 08:13 PM      Profile for Nick Capone   Email Nick Capone   Send New Private Message       Edit/Delete Post 
Hi,
I am new to this forum, but very excited to be a part of it. I have been collecting 8mm and 16mm projectors my whole life and am new to 35mm. I recently got a Simplex 35 projector from a local cinema. I just ran it for the first time today after putting oil in it. The projector head model is Simplex 35 MODEL: PR1014 and the sound head is a Ballantyne Model: VII. There are two things about the projector that I am worried about:

1) The projector is leaking oil. I know this is probably from over oiling, but want to check. The oil appears to be coming from around the base of the projector head where the projector head meets the sound head.

2a) When I run the projector the shutters are very loud. The sound of them is much like that of an airplane propeller. The entire projector ran more quietly once, however, and has been noisy since. Do the shutters need to be greased or oiled? If anyone can help that would be great:)

2b) When I run film through the projector, the sound head appears to run slightly faster than the projector head. When I thread the projector and turn it on, the film loop between the projector head and sound head diminishes completely in about five seconds. I am using a timing belt on the projector and can't imagine how this could happen. If anyone could help me out that would be great:)

Thank you very much.
Nick [Smile]

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John Eickhof
Jedi Master Film Handler

Posts: 588
From: Wendell, ID USA
Registered: Jan 2000


 - posted 12-05-2013 05:42 PM      Profile for John Eickhof   Author's Homepage   Email John Eickhof   Send New Private Message       Edit/Delete Post 
If the projector is level, the oil level in the sight glass in the front should be no more than 3/16" above the bottom of the glass when the projector is idle (not running) any more and the oil will seep out behind the belt drive pulley. Next, did the projector head and soundhead come to you as a set? If not you may have the incorrect pulley on the projector thus the speed difference, otherwise, look at the film going over the bottom sprocket onto the take up reel and see if the film is skipping over the teeth on the sprocket, this indicates either too much tension on the take up reel clutch or the pad roller on the sprocket is out of adjustment. The pad roller needs 2 thicknesses of film between it and the sprocket. Good luck.

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Nick Capone
Film Handler

Posts: 4
From: Indiana, PA, USA
Registered: Nov 2013


 - posted 12-06-2013 12:04 PM      Profile for Nick Capone   Email Nick Capone   Send New Private Message       Edit/Delete Post 
John, thanks for the advice!
The pad rollers on the sprockets appear to be fine. Today I did two things that seem to have fixed the problem:

1) I turned the shutter adjustment knob until it stopped and then turned it back 1 and 1/2 turns as the manual said to do when adjusting the shutter. I did not adjust the blades otherwise.

2) The main drive belt from the sound head to the projector head is supposed to be 1/2 inch wide. I have been using a 1/4" wide belt that was sent in the mail to me. Today I got another 1/4" belt and am using both together. (I did ask the company to send me the 1/2" wide one I ordered, but they sent another 1/4" wide timing belt).

Both these things together seem to have fixed the problem. The shutters no longer sound like an airplane and the film is in perfect sync from the projector head to the sound head.

As far as the oil goes, it is no longer leaking. I think I just put too much oil in the projector my first time. The projector I have is equipped with a drive-in oil gauge tube on the front of the projector. The oil level is almost up to the black ring around the bottom of the gauge.

Thank you so much for the help! I do plan on replacing the two 1/4" timing belts with a 1/2" wide one once I get one.

Nick [Smile]

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 12-06-2013 12:24 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
If it's a Black Wrinkle finish XL it's gonna leak no matter what. Main casting is non- heat treated and VERY porus. The Blue hammertone projectors don't leak quite as bad and the late production stuff hardly leaks at all unless it's way over filled. Most tech's call them the Simplex Valdeze...

Mark

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Ken Lackner
Phenomenal Film Handler

Posts: 1907
From: Atlanta, GA, USA
Registered: Sep 2001


 - posted 12-06-2013 12:38 PM      Profile for Ken Lackner   Email Ken Lackner   Send New Private Message       Edit/Delete Post 
No, Mark Gulbrandsen calls them Simplex Valdese.

[Big Grin] [beer]

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Steve Matz
Jedi Master Film Handler

Posts: 672
From: Billings, Montana, USA
Registered: Sep 2003


 - posted 12-06-2013 02:40 PM      Profile for Steve Matz   Email Steve Matz   Send New Private Message       Edit/Delete Post 
Do British made 35mm Projectors leak oil like
their Motorcycles did in the day(Aerial,BSA,Triumph,
Matchless,Norton,AJS,Velocette,etc.) [thumbsup]

If not than there going against Tradition! [beer]

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Rick Raskin
Phenomenal Film Handler

Posts: 1100
From: Manassas Virginia
Registered: Jan 2003


 - posted 12-06-2013 03:39 PM      Profile for Rick Raskin   Email Rick Raskin   Send New Private Message       Edit/Delete Post 
Hey guys. How many booths did you work where there was a film can placed under the lower magazine to catch the dripping oil?

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 12-06-2013 03:48 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
I had several Kalee 21's (British) in the home cinema a number of years backl. They for sure leak! But oh the fit and finish inside those projectors is awesome!

Ken... I didn't coin the term Simplex Valdeze... I honestly don't remember who did... but it fits. Strong's X-L's don't leak very much...

Rick... Cat litter boxes were common...

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Richard May
Phenomenal Film Handler

Posts: 1057
From: Floral Park, NY USA
Registered: Aug 2004


 - posted 12-06-2013 03:54 PM      Profile for Richard May   Email Richard May   Send New Private Message       Edit/Delete Post 
Almost every booth Rick. Film can, coffee can, cookie sheet...etc...

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Louis Bornwasser
Film God

Posts: 4441
From: prospect ky usa
Registered: Mar 2005


 - posted 12-06-2013 04:18 PM      Profile for Louis Bornwasser   Author's Homepage   Email Louis Bornwasser   Send New Private Message       Edit/Delete Post 
Vee shaped collection trough to rain gutter on front wall to 5 gallon can in corner. Yes, really: (2) Super Simplex and MI-1040. I have not had the problems with the XL that Mark has had with leaking. Louis

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Frank Cox
Film God

Posts: 2234
From: Melville Saskatchewan Canada
Registered: Apr 2011


 - posted 12-06-2013 04:47 PM      Profile for Frank Cox   Author's Homepage   Email Frank Cox   Send New Private Message       Edit/Delete Post 
I alway put an old newspaper on the floor in front of the projector. Changed it once in a while, of course.

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Adam Fraser
Master Film Handler

Posts: 499
From: Houghton Lake, MI, USA
Registered: Dec 2001


 - posted 12-06-2013 04:49 PM      Profile for Adam Fraser   Author's Homepage   Email Adam Fraser   Send New Private Message       Edit/Delete Post 
Our PR-1004's leaked just enough that a few paper towels on the floor was fine for absorbing the leaks. Maybe changed them every 3 months.

Now what to do with our booth setup after converting, I hate to throw a pristine matched pair into storage or scrap. But it doesn't look like they will ever be used again, the machine we left in place has been idle for 2 years now.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 12-06-2013 08:54 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
quote: Louis Bornwasser
I have not had the problems with the XL that Mark has had with leaking.
But you're not supposed to run 90 weight in them Louis! [Wink]

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 12-06-2013 09:51 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
It a Simplex. If you don't want oil everywhere, you just don't use a Simplex.

No need to overcomplicate things. [Razz]

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Steve Matz
Jedi Master Film Handler

Posts: 672
From: Billings, Montana, USA
Registered: Sep 2003


 - posted 12-07-2013 02:13 PM      Profile for Steve Matz   Email Steve Matz   Send New Private Message       Edit/Delete Post 
Almost every indoor theater in Billings had Simplex E7's from the 40's clear up to the late 70's when they either closed up or changed ownership.The one old school projectionist that worked at all of them one time or another for decades never ever mentioned oil leakage when I quizzed him about good and bad points concerning E7's...

He loved those projectors but said that even at minimal gate pressure they where a little rough on Nitrate Film.I certainly
wouldn't have wanted to run anything but minimal pressure to avoid flutter on nitrate stock.As easy as that stuff could catch on fire you don't need any kind of added friction.Now I see why those old Booths had to be fire coded. When that stuff decomposes to white powder you have almost 100% Nitric Acid.For those unknowledgable on explosives NA was main ingredient in old school dynamite,TNT,Nitroglyerine,etc.

Those Projectionists from the 20's to 40's should have gotten hazardous pay along with their salary... [Eek!]

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