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Author Topic: Need Zipper unit with longest stroke
Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 12-17-2006 03:08 PM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
I need to jerry-rig a "change-over" dowser that I can sit in front of the lens of an EIKI video projector. The thing puts out and unacceptable amount of residual light even when no signal is fed to it and it's supposed to be "off." Eiki calls it a "theatrical" 3XLCD projector, yet they didn't build a mechanical shutter to block the residual light.

So when we are running a mixed show with film and video, I can go from video to film and have the solenoid unit drop a shutter plate in front of the video projector lens to block the residual light output.

Thing is, the shutter plate has to move at least 5 inches to clear the projector lens. Zipper units must come in a variety of stokes, some longer than others. With a proper fulcrum design, I suppose I could make any stroke length work, except the shorter the stroke, the larger the physical contraption has to be. The longer the stroke, it can be less of a "thing" that looks like something out of Jules Vern sitting in front of the projector. Any suggestions on which change-over solenoid units would have the longer stroke?

BTW, video projector manufactures are salavating to get into the theatrical market, they should think theatrical and build this stuff into their products -- like how about an exhaust duct for the EIKI's 4 lamps? And how about an LCD menu window or even an output so a menu monitor could be hooked up so that config menus NEVER EVER need to be projected onto the screen (where you can't read them anyway). Excuse the rant.

I was also thinking of an alternative to a solenoid, should that prove too clumsy -- how about a geared, reversible mini robotic motor that would simply wind a cord onto a small drum and pull the shutter up and down, guillotine style. Since this is not a change-over in the sense that it needs to be instantanious, this design would serve the purpose, even if it takes a few seconds to raise or lower the shutter.

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Peter Mork
Expert Film Handler

Posts: 181
From: Newton, MA, USA
Registered: Jun 2002


 - posted 12-17-2006 06:06 PM      Profile for Peter Mork   Email Peter Mork   Send New Private Message       Edit/Delete Post 
I did this once for a temporary setup by sticking a black card on a crossing gate from a Lionel train set, and mounting it in front of the lens.

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Adam Martin
I'm not even gonna point out the irony.

Posts: 3686
From: Dallas, TX
Registered: Nov 2000


 - posted 12-17-2006 06:17 PM      Profile for Adam Martin   Author's Homepage   Email Adam Martin       Edit/Delete Post 
Brad has installed changeover dowsers on video projectors in several locations and wired them into the automation to be a seamless part of the show. Maybe he can post a photo.

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Ron Curran
Jedi Master Film Handler

Posts: 504
From: Springwood NSW Australia
Registered: Feb 2006


 - posted 12-17-2006 06:20 PM      Profile for Ron Curran   Author's Homepage   Email Ron Curran   Send New Private Message       Edit/Delete Post 
Frank, till we organised an RGB1 to RGB2 changeover in our automation, we rigged up a drop on our porthole shutter, just a simple string and pulley arrangement. That is assuming your video projector is inside the booth.

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Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 12-17-2006 07:55 PM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
Sell the Eiki and get a Panasonic 7700. It has a built-in changeover douser and the on-screen menus can be turned off and yet still used (if you know the exact keystroke sequence) during the show. It gives a great picture, too.

Alternatively, get a junked CD-ROM drive, tape a piece of cardboard in the "tray" area, and wire it up to "eject" and "load" the tray on remote command. Put it next to the video projector so that the tray (with cardboard in the center) covers the lens when it is "ejected." This will be far cheaper than a zipper-type changeover and is just as effective.

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David Graham Rose
Expert Film Handler

Posts: 187
From: Cambridge, UK
Registered: Sep 2002


 - posted 12-18-2006 03:47 AM      Profile for David Graham Rose   Email David Graham Rose   Send New Private Message       Edit/Delete Post 
Greetings

Why not use a Dolby ScreenTalk dowser? This would be ideal for the purpose.

David

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 12-18-2006 08:26 AM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Navitar sells a Light shutter device that is a set of double doors on a motorized frame that open and close.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 12-18-2006 08:57 AM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
Great ideas guys, thanks. Scott, your's gave me quite a chuckle....I love it, and it's environmentally green (what to do with all that old computer junk!).

Everyone....have a happy and safe holiday and let's hope for a New Year where Peace On Earth becomes a reality.

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Andy Frodsham
Expert Film Handler

Posts: 238
From: Stoke on Trent, Staffs, UK
Registered: Nov 2006


 - posted 12-18-2006 01:45 PM      Profile for Andy Frodsham   Email Andy Frodsham   Send New Private Message       Edit/Delete Post 
I have already researched this topic well, Frank, having recently installed a video projector in our projection booth.

I have heard of several DIY sollutions including one which uses an adapted CD ROM drawer to obscure the projection lens!

There are companies out there which make such devices - some which may interface with computer controlled lighting panels and some which are free standing. One device, called 'the flapper' may be found on the following link:

http://www.response-box.com/store.shtml

I agree with all your comments about the ability to pre-view the output from the projector and need to switch-off the various on-screen menus - early days perhaps!

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Tim Reed
Better Projection Pays

Posts: 5246
From: Northampton, PA
Registered: Sep 1999


 - posted 12-18-2006 06:27 PM      Profile for Tim Reed   Author's Homepage     Send New Private Message       Edit/Delete Post 
quote:
Zipper unit with longest stroke
You naughty boy! [Razz] [Big Grin]

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Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 12-18-2006 10:36 PM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
Frank--I was actually serious about the CD drive thing. If you want it to look nice, buy a Sun 411 external SCSI box on Ebay, remove and throw away the 4mm tape drive that probably came in it, and install your junk CD drive (which doesn't need to be SCSI) inside it instead. Just hook up the power cable to the power supply in the 411 box and solder wires to the open/close terminals on the bottom PC board of the drive (may need to remove bottom cover of drive). Then, you can open/close the "changeover" with a contact closure.

The downsides are that a) there's a bit of a delay before the open/close cycle stards and b) the open/close state is toggled with only one contact closure, rather than separate contacts for the open and close cycles. But, for a total cost of $0-10, it's hard to beat.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 12-19-2006 01:00 AM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
Scott my man....I know you were totally serious as was I -- it's a terrific solution -- ingenious, actually. The delay is no problem, as I said, it's not for the kind of instantanious change-over between dual projectors. And the pulsing is fine -- nothing is automated and the change-over pushbutton switches actually have an extra pole so I don't even have to futz with sticking in an extra relay.

BUT....I can't have it pulse OPEN and CLOSE every time I make a change-over at the 35mm projectors -- every time the OPEN button is pressed on either 35mm change-over, it would either OPEN or CLOSE the CD Dowser/draw, depending on what state it's in. That's no good. To prevent that, I'll add a microswitch that at the draw/dowser which will open when the draw is opened, that way, after the first activation by the 35mm projector change-over push, the CD unit will no longer respond to any further pulses from the projector change-overs. The only time the CD draw will activate again (to close -- i.e.,the OPEN position for the video projector) would be from the switch at the video projector which would by-pass the micro-switch and pulse the CD draw again. That closes the micro and makes the CD unit ready for another pulse from either 35mm change-over switch.

OR....I can just get them to buy that Mini Flapper that Andy found for $200 and change and be done with it -- but what fun is there in that?. What's more of a kick than getting the problem solved for the price of a length of wire and a microswitch?....hehe

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Louis Bornwasser
Film God

Posts: 4441
From: prospect ky usa
Registered: Mar 2005


 - posted 12-19-2006 06:03 AM      Profile for Louis Bornwasser   Author's Homepage   Email Louis Bornwasser   Send New Private Message       Edit/Delete Post 
I have used a broomstick and a cardboard flap mounted in stacks of drive in speaker magnets in an emergency. "Wipes" were excellent in a 2 machine booth. It almost wasn't worth repairing the zippers.

Cinerama used automated dousers....I have a few around here somewhere. 4-5" hole with a solenoid to operate a spring mounted light duty paddle. Perhaps I should copy this and bring to market? Louis

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 12-19-2006 09:46 AM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
In the UK there used to be a porthole mounted changeover system

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Adam Martin
I'm not even gonna point out the irony.

Posts: 3686
From: Dallas, TX
Registered: Nov 2000


 - posted 12-19-2006 12:56 PM      Profile for Adam Martin   Author's Homepage   Email Adam Martin       Edit/Delete Post 
These manual changeover dowsers need to become popular again. [Big Grin]

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