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Author Topic: Carbon arc lamphouse exhaust blower performance
William Hooper
Phenomenal Film Handler

Posts: 1879
From: Mobile, AL USA
Registered: Jun 99


 - posted 10-18-2004 03:20 AM      Profile for William Hooper   Author's Homepage   Email William Hooper   Send New Private Message       Edit/Delete Post 
Who's got an offhand idea of how much draw to expect at the exhaust inlet in a carbon arc lamphouse?

This weekend, I was going through the booth at a ca. 1926 theatre, started the original blower motor, went back & held my hand under the inlet in one of the lamphouses. It was more of a slight draft than a good wind.

Checking, I found a tear in the sock (rubberized cloth flexible windline) near the blower (patched it temporarily with duct tape), & checked the attic: ductwork seems OK.

Like most booths of this era, the lamp exhaust blower has inlets not just in the lamphouses but also in the booth ceiling to pull general air out for circulation. In this case there are three ceiling inlets, & if neccessary 2 or even three could be temporarily blocked off (there's other room ventilation now).

Before I have to become a rat again & minutely inspect all the ductwork in the attic or trace the line & climb on the roof to the outlet, I was wondering if other folks could share their impression of about how much air is felt being pulled in the lamphouses they're familiar with.

I'm a little averse to springing for an airflow meter for so few applications.

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Stan Gunn
Expert Film Handler

Posts: 176
From: Clematis, in the hills near Melbourne Australia
Registered: Aug 2000


 - posted 10-18-2004 04:08 AM      Profile for Stan Gunn   Author's Homepage   Email Stan Gunn   Send New Private Message       Edit/Delete Post 
Only a small flow of air is required, otherwise to much will affect the arc stabilaty.

It sounds like after your repairs you may have enough air flow,I would`nt block off the booth vents as it can pretty hot in a carbon booth. [thumbsup]

Stan

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Jim Spohn
Film Handler

Posts: 95
From: Bakersfield, CA, USA
Registered: Jan 2003


 - posted 10-18-2004 09:42 AM      Profile for Jim Spohn   Email Jim Spohn   Send New Private Message       Edit/Delete Post 
The idea is to vent the carbon-monoxicde not create a whurlwind. Imagine if there were a cigarette burning in the lamphouse, it would take so little of a draft to exaust it. That's all that is needed. It's not like cooling a zenon bulb. If you can feel anything more than a draft, it will blow the arc all over the place. In one of my booths I just have a whisper fan from a computer mounted in the exaust port on top of the lamp. Jim

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 10-18-2004 11:00 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
I wonder if a carbon monoxide detector would sense a dangerous level of fumes?

You certainly don't want to see alot of carbon ash floating around in the booth, as it may contain some pretty exotic rare earth elements that aren't good to breathe. [Eek!] A poorly vented carbon arc booth has a distinctive odor, and can cause headaches. As others have noted, try to have enough draft to keep the lamphouse reasonably cool and vented, without having an unstable arc.

Always wear an approved respirator or dust mask when cleaning carbon ash from the ductwork --- treat it like it was asbestos.

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Pete Lawrence
Expert Film Handler

Posts: 192
From: Middleburg, PA
Registered: Aug 1999


 - posted 10-18-2004 12:16 PM      Profile for Pete Lawrence   Email Pete Lawrence   Send New Private Message       Edit/Delete Post 
In addition to the by-products John has mentioned there is also copper carbonate, copper oxide, and probably a few others. One booth I was in years ago always had a build up of green ash in the ducts. Green is usually copper related. Definitely nasty stuff to breath.

You want as much air flow as possible without upsetting the arc stability. Sometimes that was a delicate balance between a healthy atmosphere in the booth and a steady light on screen.

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Ian Joseph Parfrey
Film Handler

Posts: 56
From: Bollier Queensland Australia
Registered: Sep 2004


 - posted 10-18-2004 05:21 PM      Profile for Ian Joseph Parfrey   Email Ian Joseph Parfrey   Send New Private Message       Edit/Delete Post 
William, what are the lamphouses installed and what's the trim?
Larger lamps need higher airflow, compare the Kalee President with an Ashcraft Super Cinex or Strong Futura 11.

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William Hooper
Phenomenal Film Handler

Posts: 1879
From: Mobile, AL USA
Registered: Jun 99


 - posted 10-19-2004 12:16 AM      Profile for William Hooper   Author's Homepage   Email William Hooper   Send New Private Message       Edit/Delete Post 
Thanks, guys!

quote: Ian Joseph Parfrey
William, what are the lamphouses installed and what's the trim?

Core-lights again with 11mm positives.
I wish I could find some 13mm jaws cheap; I'd walk around with them in my box of projection stuff.

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Ian Joseph Parfrey
Film Handler

Posts: 56
From: Bollier Queensland Australia
Registered: Sep 2004


 - posted 10-19-2004 12:26 AM      Profile for Ian Joseph Parfrey   Email Ian Joseph Parfrey   Send New Private Message       Edit/Delete Post 
Hmmmm. Mighty fine gear!

Here in Oz, many of those lamps ended their days as landfill in dumps... make you want to cry [Frown] .. mostly ex drive-in gear, same as the Futuras.

William, if you surf across to the manuals section on this site you'll find the Cinex manual in PDF with all the info you'll need.

Good luck with the Cinexes.
Keep them 13.6 positives spinning!

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Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 10-19-2004 07:12 AM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
You could always put in T's fittings above each lamp with dampers on the side openings. Up the draft by blocking some of the other vent intakes then relieve it by adjusting the dampers while actually observing arc operation. But odds are that the existing arrangement, after you repaired it, is just fine as is.

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Tim Reed
Better Projection Pays

Posts: 5246
From: Northampton, PA
Registered: Sep 1999


 - posted 10-21-2004 11:10 AM      Profile for Tim Reed   Author's Homepage     Send New Private Message       Edit/Delete Post 
quote: John Pytlak
Always wear an approved respirator or dust mask when cleaning carbon ash from the ductwork --- treat it like it was asbestos.

A little late for that now, unfortunately, for many of us here... [Frown]

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Edward Jurich
Master Film Handler

Posts: 305
From: Las Vegas USA
Registered: Jul 2003


 - posted 10-22-2004 09:18 AM      Profile for Edward Jurich   Email Edward Jurich   Send New Private Message       Edit/Delete Post 
Hey Bill, you could always replace the exhaust fan with a Mr. Orgo-Blow [Big Grin]

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