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Author Topic: Checking illumination of LED reverse scan
Tom Wienholt
Master Film Handler

Posts: 371
From: Towson, MD, USA
Registered: Dec 2002


 - posted 06-15-2004 01:01 AM      Profile for Tom Wienholt   Email Tom Wienholt   Send New Private Message       Edit/Delete Post 
The installation instructions for a Kelmar reverse scan reader require the use of illumination test film. What is the proper procedure for using the film to test the uniformity of the LED output and what should be done if is not uniform? Thanks.

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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 06-15-2004 09:29 AM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
Do you have some green, "Dolby Tone" test film? Make a loop of that and run it.

Set your oscilloscope for "dual trace" so that the left channel is on top and the right is on the bottom. Carefully move the LED up, down, left or right until you get the strongest signal that gives you the most uniform picture between the top and bottom traces on the scope. When you have the best signal, lock it down. You can move on with the rest of your A-Chain process.

If you don't have a scope you can look at the level meters on the processor and get a good approximation. It won't be as accurate as using a scope but it will be good enough until you do get one.

All of this assumes that you have the reader and LED assemblies installed correctly. Also, I assume you have checked the adjustments on the sound processor and put them back to the "starting point" as outlined in the A-Chain procedure in the manual.

For instance, if the trim pots for your preamp gain aren't set right to start with you'll never be able to get equal signal in both the left and right unless you go back and "zero out". IF your reader and LED aren't installed so they are "plumb, level and square" you'll have a hell of a time getting a good A-Chain, no matter how hard you try.

I imagine you're good on those points but it doesn't hurt to double check... Measure twice! Cut once! [Wink]

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 06-15-2004 09:49 AM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
The dolby illumination alignment film has 6 tones recorded in 6 positons on the soundtrack 3 on the left and 3 on the right channel
As such when connected to an RTA show the relative level at 6 points across the width of the track
For low distortion it is more important that the illumination be level across the wisth of the track rather than peaked out

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Tom Wienholt
Master Film Handler

Posts: 371
From: Towson, MD, USA
Registered: Dec 2002


 - posted 06-15-2004 10:30 AM      Profile for Tom Wienholt   Email Tom Wienholt   Send New Private Message       Edit/Delete Post 
So what happens if the signal is not level across the width of the track?

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Rick Long Jr
Expert Film Handler

Posts: 211
From: Toronto, Canada
Registered: Jul 2000


 - posted 06-15-2004 08:40 PM      Profile for Rick Long Jr   Email Rick Long Jr   Send New Private Message       Edit/Delete Post 
You will get distortion. Dolby tone is fine for up and down position of the L.E.D., but as it is only 50% modulation, you need to use the Cat (566 I think) illumination uniformity test film to be sure you are illuminating the entire track laterally. Cat 97 and buzz track will help if you pay attention to the wave forms on a scope.

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Tom Wienholt
Master Film Handler

Posts: 371
From: Towson, MD, USA
Registered: Dec 2002


 - posted 06-16-2004 12:09 AM      Profile for Tom Wienholt   Email Tom Wienholt   Send New Private Message       Edit/Delete Post 
What adjustments have to be made if the track is not uniformly lit?

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Sam D. Chavez
Film God

Posts: 2153
From: Martinez, CA USA
Registered: Aug 2003


 - posted 06-16-2004 01:12 AM      Profile for Sam D. Chavez   Author's Homepage     Send New Private Message       Edit/Delete Post 
The following is my method for setting the aforementioned.

The easiest way to set peak illunination with LEDs is to run a loop of Cat. No. 97 with your scope set on X/Y mode and the Dolby preamp gain controls set all the way to max or min.

You will get a Plus sign representation as Cat. No. 97 is alternating 100% modulation tones. All four legs of the Plus sign or vector should be perfectly straight and equal in length if your scope is set to the same gain on both channels. It is very simple easy to tell when you have hit the peak without the scope losing the trigger.

This is also useful to see if the LED bracket is all the way tight as you can bend the bracket up and down and see if returns to the same place every time.

Once you've hit the peak, run Cat. No. 566 and use the RTA with both channels shorted together to see the 6 bars Gordon mentioned. You should be within 1 dB if everything is cool. The film is only accurate to 1 dB bar to bar so don't expect perfection.

With CE readers you can move the LED back and forth until you make yurself crazy, eventually get it perfect, or give up. With Kelmar and BACP the LED lateral position is fixed and the solar cell moves instead so the options are a bit more limited, but you will still have your sanity.

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Tom Wienholt
Master Film Handler

Posts: 371
From: Towson, MD, USA
Registered: Dec 2002


 - posted 06-16-2004 02:16 AM      Profile for Tom Wienholt   Email Tom Wienholt   Send New Private Message       Edit/Delete Post 
If you move the lateral position of the cell then wouldn't it mess up the left/right alignment that was previously set? I still don't understand how you can make adjustments for illumination without messing up the other settings.

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 06-16-2004 07:40 AM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
You can't really use the solar cell to compentsate for misaligned LED. You would have to move the film with the lateral guide roller, then move the cell to compensate.

If you go crazy moving the LED with the CE reader, you aren't very good. Cat. 566 is also the easiest film to set LED height for maximum gain. If the LED isn't in that sweet spot, you are apt to get microphonics created by the vibration of the LED.

Generally, you won't have problems with Simplex's LED postion since they had decent consistancy. With Century, watch out...no two were the same but they were adequate in the mono era.

If you have a fixed LED bracket system, on a Century, you may find yourself shimming the LED bracket to get good alignment.

With the CE system, you can adjust the LED to match the film and wit the 30 series, you can also adjust the solar cell (laterally) if you need to compensate for a poorly machined soundhead.

The only time I drag out Cat. 97 anymore is to reposition the cell and that is rarely.

While I've never been a fan of multi-loops (some splice two or more test films together)...I can generally do a combination analog and digital basement reader in four loop passes with reliable and precise calibration for both systems.

Steve

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 06-16-2004 02:48 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Many older century and RCA soundheads don't have enough of a recess in the scanner to keep the LED from rubbing and need to be turned down a bit

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Sam D. Chavez
Film God

Posts: 2153
From: Martinez, CA USA
Registered: Aug 2003


 - posted 06-16-2004 09:23 PM      Profile for Sam D. Chavez   Author's Homepage     Send New Private Message       Edit/Delete Post 
The prcodure I described finds the absoulute peak of the light into the cell and since it is definitively peaked it gives the most headroom for longest LED life.

The problem with using the Cat. No. 566 has mainly to do with LED display analyzers where the resolution can be 1 or 2dB between segments. A slight move of the LED and some of the display moves up to the next level before others. Since the film is not perfect and has divots of it's own you are left with a feeling of uncertainty as to whether you got it perfect.

I've had no particular problem getting even illumination with a fixed LEd as the LED is .144 wide and the film is .084. Leaves room for a little slop.

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