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Author Topic: Help building a timer for xenon fans
David Ingalsbe
Film Handler

Posts: 31
From: Eagan, MN, USA
Registered: May 2004


 - posted 06-10-2004 02:38 AM      Profile for David Ingalsbe   Email David Ingalsbe   Send New Private Message       Edit/Delete Post 
I did a search but could not find anything specific. I am looking for a way to build a cheap timer for the fans that cool the xenon lamp house of my Strong Hightlight II. The counsols get shut off ever night by the Breakers on the front of the unit. One of the breakers is only for the squirl cage blower on top and the roof exaust. This is a 20 plex so cost is a big concern [Eek!] . Thanks [beer]

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Dominic Espinosa
Phenomenal Film Handler

Posts: 1172
From: Boulder Creek, CA.
Registered: Jan 2004


 - posted 06-10-2004 02:48 AM      Profile for Dominic Espinosa   Email Dominic Espinosa   Send New Private Message       Edit/Delete Post 
Hmmmm...At the 6 I work at now we kill them from a breaker box on the wall which also shuts down everything for that house along with the exhaust fan.

At the 13 I worked at the fans were connected to a programmable unit installed by TRANE which also controlled the A/C's for all 13 screens and the booth.

I doubt this would be any help, but it's worth an idea I suppose. G'luck!

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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 06-10-2004 02:48 AM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Does each projection station have a separate stack blower on the roof?

If cost is a major concern, just simply wait until at least 10 minutes before you shut the station down after the last movie dump. Cheapest way to go.

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David Favel
Jedi Master Film Handler

Posts: 764
From: Ashburton, New Zealand
Registered: Feb 2002


 - posted 06-10-2004 04:52 AM      Profile for David Favel   Email David Favel   Send New Private Message       Edit/Delete Post 
Actually the finish times will be staggered so the most you will have to wait is 10 - 15 mins.
perhaps turn off the last xenon, do a quick clean/check/log book then turn off. I use those minutes to shift movies to the appropriate platters.

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 06-10-2004 05:38 AM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
I install a time delay relay, set for 15-20 minutes. This way when the projectionist is powering off, he kills the selected breakers and throws the switch off to control the relay. It prevents impatient projectionists from killing the power the second the film tails out and greatly extends the life of the xenons.

Grainger has everything you need. Your electrician can hook it up quite easily. It's no big deal at all.

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 06-10-2004 09:09 AM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
I usually wire a seperate switch for the exhaust with a bathroom rotary timer in parralell to it so you set it for 15min and then turn the switch off 15mm later the fan shuts down Intermatic makes the ones I buy and are rated for 1/4hp
I buy them from the local electrical wholesale

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David Ingalsbe
Film Handler

Posts: 31
From: Eagan, MN, USA
Registered: May 2004


 - posted 06-10-2004 12:13 PM      Profile for David Ingalsbe   Email David Ingalsbe   Send New Private Message       Edit/Delete Post 
Thanks guys,
I have a manager operator so when I'm not there they want to leave asap. also last night while i was waiting to power down the floor staff left. We work in a crappy part of town and I don't like leaving alone [Mad] . I started trying to figure out a timer because we got most of the people to just leave fans on all night. now they want everything shut off and they don't want to pay the projectionist to stay. [Roll Eyes]

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Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 06-10-2004 05:30 PM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
I went the bathroom timer route at my screening room, with a switch in parallel. Switch on while in operation. If leaving before adequate cooldown one gives the timer a twist to 10 minutes before flipping the switch to off. I control both the overhead extraction blower and the internal lamphouse blowers this way.

::double take:: There are bad parts of town in MN?

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Alexander Smith
Expert Film Handler

Posts: 128
From: Walney Island, Barrow-in-Furness, Cumbria.
Registered: Jun 2003


 - posted 06-10-2004 07:37 PM      Profile for Alexander Smith   Email Alexander Smith   Send New Private Message       Edit/Delete Post 
FWIW I just wait that extra 10 minutes after the last lamp is extinguished,
before shutting down the fans and leaving at the end of the day. I _know_
the other projectionists here do the same.

We only have six screens, so it's not such a big problem for us.

Alex.

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David Ingalsbe
Film Handler

Posts: 31
From: Eagan, MN, USA
Registered: May 2004


 - posted 06-11-2004 02:47 AM      Profile for David Ingalsbe   Email David Ingalsbe   Send New Private Message       Edit/Delete Post 
Steve,
I know I am a wuss. Born and raised in sububia I don't know was I would do in a city like new york. [Big Grin] [scream] About a year a go we had something rather scary happen while I was on duty. I can't mention any details (corp stuff) But it was enough to make anyone scared and to mandate that ALL employees be escorted out.

To all thanks for the ideas. I am going to start looking in to some bathroom timers. [Wink]

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Bill Mantz
Film Handler

Posts: 91
From: Plano, TX
Registered: Feb 2001


 - posted 06-12-2004 01:31 AM      Profile for Bill Mantz   Email Bill Mantz   Send New Private Message       Edit/Delete Post 
Instead of using a timer Have you thought of using a thermostat. Has anyone tried this? By using a thermostat you can set it to turn of the blowers off when the lamphouse reaches room temperature, instead of guessing how long it takes the blowers to cool down the lamphouse by using a timer. This would be a great option if manufactures to install on a lamphouse that it shut down the blowers well the lamphouse cools down to room temperature as well as monitor the in the temperature lamphouse when it is in use, it would be able to use variable speed blowers to increase the speed of the blower when the rises, temperature well as telling you if the temperature in the lamphouse is getting to hot to maintain the proper temperature the bulb is rated for.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 06-13-2004 07:05 AM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
The ORCs we have do just that, well, almost. The fan speed is not controlled by changes in temp, but the shutoff is. When you turn the lamp power switch off, the fan remains on until a safe temp is reached and then it goes off. Problem is, this is too easily by-passed if the shut-down procedure is simply to turn off all the breakers and the operator can't be relied on to remember NOT to turn off the fan/lamphouse breaker that is temp or time controlled. In fact, any fail-safe system which uses a delay timer or a thermostatic shut-off will require that the breaker which supplies power to the lamphouse fans be left on. So ultimately you have to rely on at least a modicum of intelligence on the part of the operator. He's got to NOT turn all the breakers off and skip the one powering the fans....the one you've painted with red nail polish.

But I am with Paul on this one, the best solution is the easiest -- wait the damn 10 min; is the booth THAT noxious that they have to run screaming out the door the second the last frame rolls thru?

If the staff wants to get out of the theatre ASAP, they certainly can't leave BEFORE the last patron in that last auditorium exits, even if they followed behind right out the door, this can't be appreciably SOONER than 10 minutes after the last frame leaves the machine in the last auditorium, can it? Seems to me 10-15min is certainly not too long to wait for the projectionist to come down. The other solution (while still maintaining the Paul's "wait 10 minutes -- we don't need no stinking timer switches" concept), is to arrange to have the projectionist leave on his own, perhaps by way of an emergency exit door that locks behind him, so he can leave whenever it is appropriate.

Oh, and BTW,

quote: David Ingalsbe
I don't know was I would do in a city like New York
FYI, New York is ranked 23 out of the 50 states for safety, certainly not the crime-ridden hellhole that is its reputation, and it's only a few points away from MN which is ranked 16th. Safest? North Dakota; most dangerous? Nevada.

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