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Author Topic: Century SA Water Cooling
Steven J Hart
Master Film Handler

Posts: 282
From: WALES, ND, USA
Registered: Mar 2004


 - posted 05-13-2004 11:53 AM      Profile for Steven J Hart   Author's Homepage   Email Steven J Hart   Send New Private Message       Edit/Delete Post 
I purchased a pair of Century SA's with water cooling from a drive in and installed one in my booth. I'm using a XENEX II lamp house at 1600 watts, so I didn't figure I needed to use the water cooling. This projector head has performed flawlessly for eight years, but the aperture plate does become quite warm to the touch during use. Focus is very stable, so I don't think the film is getting too hot. Did I do the right thing, or should I rig up a cooling system?

Thanks

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 05-13-2004 12:01 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
It wouldn't be that expensive to have a water recirculator and use the gate as designed. The gate will stay cooler, which can help reduce projector wear, especially of the gelatin emulsion side of the film. A print with high moisture content ("green" freshly processed, or in high humidity areas) has a softer gelatin emulsion which will tend to build up more on a really hot surface.

A water-cooled gate does NOT affect the radiant energy absorbed by the film, which is the usual cause of "focus flutter" at really high levels of power or "hot spotting".

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Jack Ondracek
Film God

Posts: 2348
From: Port Orchard, WA, USA
Registered: Oct 2002


 - posted 05-13-2004 03:20 PM      Profile for Jack Ondracek   Author's Homepage   Email Jack Ondracek   Send New Private Message       Edit/Delete Post 
If you feel more comfortable with the water cooler running, it's not hard to connect. If you can't get a commercial recirculator (though they're not very expensive), you can make one with a 5 gallon Home Depot-type bucket and a small fountain pump. Get some plastic hose & clamps, cut some holes in the bucket lid & that's about it.

There are various "favorites" as to what to put in the bucket. Some like distilled water. Others like a mix of 50/50 antifreeze (I use that method). DON'T use tap water. If you can't find distilled or filtered water at your local Safeway, rob the nearest 5 gallon water cooler.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 05-13-2004 04:13 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
The main reason to use at least some antifreeze is for the corrosion inhibitor and to retard the growth of algae or bacteria in the warm water.

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 05-13-2004 06:23 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
The century is one projector that doesn't like not haveing water flowing throught the waterjacket if fitted
In the aircooled there is an asbestoes plate to protect the apperture block from the heat of the cone of light
In the water cooled that is replaced with a brass hollow block that the water flows through
With out water the machine gets very hot I have seen 1K xenex1's warp the trap without water

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 05-13-2004 08:25 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Or you could get a used air cooled dovetail amd live happily ever after and without any water coolings headaches. There have been quite a few Centorys converted to KElmar Trretts by many dealers so a few calls around and you should rummage one up for way less than a new one.

Mark

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Robert Golding
Film Handler

Posts: 65
From: Sutter, CA, USA
Registered: Jan 2001


 - posted 05-13-2004 11:27 PM      Profile for Robert Golding   Email Robert Golding   Send New Private Message       Edit/Delete Post 
I've used cuting oil in my resurculator for years. It keeps everything oiled.

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Lindsay Morris
Expert Film Handler

Posts: 233
From: Darlington, WA, Australia
Registered: Sep 2002


 - posted 05-14-2004 01:21 AM      Profile for Lindsay Morris   Email Lindsay Morris   Send New Private Message       Edit/Delete Post 
Gordon is spot on re Centurys fitted with water cooling assemblies not liking them NOT being used.
I burnt my fingers on the aperture plate one night on my CC and decided that things were far too hot for a 2k lamp setup so got the water cooling going.
There are quite few mains powered washing machine water pumps used now and I grabbed one of those and adapted it do the recirculation on the Century.
A few bits of plastic piping, a couple of taps so I could disconnect and drain the head if ever needed and a water barrel and away it went. I used a 100L barrel which is far too big so am about to come back to a 20L barrel as there really is not a lot of heat energy to disperse... only a small amount but very concentrated.
Now on the hottest of nights (35c or hotter) the gate runs very cool and the film just rustles thru whereas before I could hear the intermittent really pounding as the gate got hotter and hotter.
Just make sure that you set the water tank up higher than the machine head so that the poor little pump is able to move the water as they are very basic pumps and have no suction lift whatsoever.
I also run standard automotive radiator additive (glycol based) just to head off any corrosion problems that may happen.
Lindsay

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Steve Scott
Phenomenal Film Handler

Posts: 1300
From: Minneapolis, MN
Registered: Sep 2000


 - posted 05-14-2004 08:46 AM      Profile for Steve Scott   Email Steve Scott   Send New Private Message       Edit/Delete Post 
Seven of our 18 SAs have water cooling, but they're only the ones with 3kW or more XCN consoles. Other theaters in our chain use Xenex lamphouses, but the same standard in wattage is applied to them too. Never had a problem going without water cooling in the XCN 2kW models that I run either.

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 05-14-2004 09:27 AM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Scott if the projector is fitted with a water jacket then it needs water if it is not fitted with one then it does not If the gate isn't hot in your machines without water circulation that is because they have the aircooled dovetail as it should be the point I was making that if a cenutry has the water jacke installed then it has to be used

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 05-14-2004 07:11 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
"I was making that if a cenutry has the water jacke installed then it has to be used"
_________________________________________________________________

There's still no reason not to change it out to the air cooled dovetail.... and get rid of the water cooling hassles. 1600 watts is like a candle behind the air cooled dovetail which is rated for up to 3kw. A used Air colled dovetail will not be any more expensive than a decent water pump.... A Silent Giant based water circulator doesn't classify as a decent water cooling system by my standards!! They are absolute crap with very short life spans.

Mark

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Steven J Hart
Master Film Handler

Posts: 282
From: WALES, ND, USA
Registered: Mar 2004


 - posted 05-15-2004 10:08 AM      Profile for Steven J Hart   Author's Homepage   Email Steven J Hart   Send New Private Message       Edit/Delete Post 
Thank you all for your input and advice. I think that for simplicity's sake, I will take Mark's suggestion and try to find an air-cooled dovetail assembly for my machine.

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