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Author Topic: Lens Mount Alignment
Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 10-23-2003 09:21 PM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
X-L (or descendants), single lens lens mount. Different focal length lenses project to different center lines in both planes. I presume this is a symptom of the mount not being lined up properly with the gate.

What is the best way to do this? Hopefully there is a better way than trial and error adjustments. I had a goofy idea but I don't think it will work. My idea was to get a laser alignment tool like Greg's Align-O-Tron and put it in backwards to point at the screen, marking the laser dot with a Post-It or something. Then project, say, 35PA/RP40 and align the mount laterally so the X center of the image is where the red dot had been. (Yes, the position of the the laser tool, clamped in the lens mount, would be physically off center if the mount is off but that would be on the order of a mm or two--insignificant in terms of the red dot many feet away while on the projected image a mm or two would make a big difference.) This takes care of the X axis but not the Y. I had thought about a pinhole plate and center the circle of light on the red dot position but plates are not accurate and may not sit in the trap precisely. So what's the best way?

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 10-23-2003 09:58 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Steve, It could be that you have several 4" adaptors that are out of tolerance concentrically. FYI, the Simplex 4" adaptors as made by Strong are miles ahead of the old die cast Simplex adaptors. Put in a lens that goes off center and with the lens mount lock screw just loose enough try rotating the adaptor inside the barrell and watch the center of something like RP-40 while you turn the adaptor. It the RP-40moves then either the 4" adaptor is bad or the lens is just not seated correctly inside it.
Another note: No two lenses have the EXACT same center concentricity either.....but the differences are sometimes hard to detect visually just by running film on a screen.

Mark @ CLACO

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 10-23-2003 10:26 PM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
quote:
I had a goofy idea but I don't think it will work.
I reverse and point the Align-O-Tron at the screen all the time. It does tell you reliably if the lens mounts are centred.

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Dave Callaghan
Film Handler

Posts: 60
From: Toronto, Ontario, Canada
Registered: Jan 2003


 - posted 10-24-2003 04:00 AM      Profile for Dave Callaghan   Email Dave Callaghan   Send New Private Message       Edit/Delete Post 
I wonder just how precise anyone can be with a Simplex single lens mount.

The image moves laterally depending on how much you tighten up the lens fastening screw.

I have also experienced the image moving vertically when the focus is adjusted.

I have also encountered lens mounts that could be characterized as being eccentric — a rotation of the lens mount rotates the entire image.

Given all the variables, trial and error might be the practical approach.

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Kenneth Wuepper
Phenomenal Film Handler

Posts: 1026
From: Saginaw, MI, USA
Registered: Feb 2002


 - posted 10-24-2003 06:27 AM      Profile for Kenneth Wuepper   Email Kenneth Wuepper   Send New Private Message       Edit/Delete Post 
Our Cinemeccanica V 10s have built in eccentric lens carriers. They are marked with positions for correcting the center shift with Scope Magnetic and also for 70mm.

If you forget to rotate the lens carrier, the images do not register with the maskings downstairs. The booth is on the 4th floor and the stage is 4 steps above grade.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 10-27-2003 03:11 AM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
I just recently used the Align-O-Tron reversed for horizontal centering. I also discovered that pinhole plates are NOT accurate, I surmise that this is because there is no expectation that the plate will be used for alignment but will be cut to the need aspect ratio. Actual off-the-shelf ar plates are much more accurate -- if you stick in a 1.85:1 plate (not under-cut), you can expect that to be centered since it is designed to be used as-is and it can be use to measure the vertical position of the projector head.

As for the "pinhole," when it gets to the screen, it's far from a pinhole, but rather a basketball on the screen so you then have to start calculating the diamter of the ball....not a big deal, if you could trust it to be exactly centered.

The Align-O-Tron is a tool I don't know how I ever did without....thanks, Greg. Like FilmGuard, I just wish I had it had been in my tool box for the last 20 years!

Frank

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Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 10-27-2003 11:22 AM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
As I said the left/right adjustment can be aligned to the laser dot using 35PA/RP40 as the reference but I haven't really thought of a good way for for vertical since framing is an uncontrolled variable. Maybe Greg will want to ponder this and come up with a way to extend the tool's usefulness. I'd buy one right away if it would solve all these issues for me. [Cool]

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 10-27-2003 11:49 AM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
For vertical reference on the Simplex...I keep a "golden" 2.35:1 precut plate that I use as a vertical reference. They key Steve, is to use a common reference and have all of the lenses follow it.

Frame your 35-PA or Schneider CLT test film and aim the laser to the film...adjust as necessary to bulls-eye to center. It actually works quite well.

Vertical is less tricky other than the simple rule that you must use a COMMON reference.

Most Kinoton projectors have their "blind" plates with the pin hole actually be dead center...sometimes they mis drill the aperture plate reference roll pin so it misses. If it is aligned then aim your laser through the hole in the plate...and then reflect its image back right though the hole again (from the lamphouse) and you will have a GREAT optical alignment.

Steve

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 10-27-2003 04:59 PM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
Maybe we could convince somebody with precise machining equipment (like Greg) to make sets of true dead center pinhole plates for the various projector types.

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 10-27-2003 05:22 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
I just put the Align-O-Tron in the lens holder and a short piece of PA35 in the gate, then adjust the turret closure such that the red dot line aligns perfectly with the black square in the middle of the target film. For vertical alignment I have a plate that I feel is properly centered vertically and I align to that by sliding the plate slightly out so that the red line hits the edge. From that point it is easy to simply center the height. ...then I start aligning the lamphouse. It is amazing the difference the Align-O-Tron tool makes with regard to focus alone. [thumbsup]

Hey Greg, if you decide to get into the aperture plate business, please, please, please make dual Century aperture plates! Strong's "undercut" plates are a joke. Their flat opening is dangerously close to the horizontal limit line and their scope opening is too close to the vertical limit line. As a result, if you want a 1.33 plate, you have to cut open the flat side! Also, if you have a 2 projector setup with some keystoning, beware the plate from the factory may bleed into the masking on the opposite side. There is simply no reason for them to cut the plates like that. [Mad]

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 10-27-2003 05:23 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
A cautionary note most lens turret closuere will effect the angle relative to the gate not the offset distance

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 10-27-2003 05:47 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
There are four angles to get right with respect to lens/aperture...pitch, yaw, vertical and horizontal...merely pointing the laser at a single target won't allow you to determine the difference between a horizontal misalignment versus a turret being parallel to the film plane.

The Schneider tool will ensure precise lens to aperture alignement. The laser will allow precise horizontal/vertical alignment all of the way back.

Steve

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William Hooper
Phenomenal Film Handler

Posts: 1879
From: Mobile, AL USA
Registered: Jun 99


 - posted 11-03-2003 01:03 AM      Profile for William Hooper   Author's Homepage   Email William Hooper   Send New Private Message       Edit/Delete Post 
Along this line:
In the Simplex 35 the P-2577 Clamping Screw, Lens Holder Adjustment, is almost always found to be loose & spinning. What adjustment is it clamping?

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Pete Lawrence
Expert Film Handler

Posts: 192
From: Middleburg, PA
Registered: Aug 1999


 - posted 11-03-2003 10:09 AM      Profile for Pete Lawrence   Email Pete Lawrence   Send New Private Message       Edit/Delete Post 
Bill,

It simply keeps the P-2553 clamp and P-2554 spring from falling out. The whole assembly just provides some friction on the focus knob shaft to keep your focus from wandering due to vibration or whatever. If your lucky you might have a little adjustment in the amount of friction, but I've only seen these screwed down finger tight.

While we are here, anyone have a good trick for eliminating the backlash in the focus knob on a PR-1014?

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John Walsh
Film God

Posts: 2490
From: Connecticut, USA, Earth, Milky Way
Registered: Oct 1999


 - posted 11-03-2003 10:41 PM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
We've had this topic up before....

The issue I have is; what order do you align everything? Just aligning the lens to the aperture isn't enough... as Frank noted, I've seen apertures that were manufactured wrong. To do a complete job, I'd like to see several items included. For example, do you align the intermittent sprocket to the gate, the gate to the aperture, the aperture to the lens mount, etc.... Different projector makes probably require a different order of alignment ....

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