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Author Topic: Failsafe Close Call
Edward Jurich
Master Film Handler

Posts: 305
From: Las Vegas USA
Registered: Jul 2003


 - posted 09-13-2003 09:39 AM      Profile for Edward Jurich   Email Edward Jurich   Send New Private Message       Edit/Delete Post 
The failsafe had stopped working, would not shut the projector off. We ran that way for a couple weeks. I tore into it a couple days ago and fixed it. Last night during a 10PM showing of Monty Python Holy Grail, about 2/3 into the film the projector stopped. I ran in and found the film had wrapped around the payout causing the failsafe to shut the projector off. Talk about being lucky, hate to think what would have happened if the failsafe had not been working.

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Don E. Nelson
Expert Film Handler

Posts: 138
From: Brentwood, CA, USA
Registered: Nov 2001


 - posted 09-15-2003 03:03 PM      Profile for Don E. Nelson   Email Don E. Nelson   Send New Private Message       Edit/Delete Post 
How does a fail safe work, I have never seen one.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 09-15-2003 03:10 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
A tension-sensing failsafe runs the film over either a weighted or spring-loaded roller, usually mounted on the platter column monitoring the film feed from the platter to the projector. When excessive tension builds, the roller is pulled such that it trips a microswitch or magnetic proximity switch, sending a "shut down" signal to the automation. Better systems use a "trolley" system to allow enough film slack to let the projector coast to a stop without tearing film or perforations.

Tension sensing failsafes are available from most of the major platter manufacturers (e.g., Strong, Speco) and from vendors like Kelmar and Avask.

Kodak still recommends always using a tension-sensing failsafe with polyester prints.

The other "fail-safe" is a film break detector, that usually also functions as a end of film detector. These will NOT protect against buildup up tension between the platter and projector.

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Edward Jurich
Master Film Handler

Posts: 305
From: Las Vegas USA
Registered: Jul 2003


 - posted 09-15-2003 04:18 PM      Profile for Edward Jurich   Email Edward Jurich   Send New Private Message       Edit/Delete Post 
The platter has a payout failsafe using a tension roller that pulls up if the payout jams.
The projector has two ball bearing rollers that ride the edge of the film (both sides) located after the film exits the projector just above the takeup spindle. If the film breaks or slits, one or both of the rollers drop and stop the projector.

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Chris Hipp
Phenomenal Film Handler

Posts: 1462
From: Mesquite, Tx (east of Dallas)
Registered: Jul 2003


 - posted 09-15-2003 04:55 PM      Profile for Chris Hipp   Email Chris Hipp   Send New Private Message       Edit/Delete Post 
tension sensing failsafes are also known as wrap detectors.

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Carmine Occhino
Film Handler

Posts: 27
From: New york city
Registered: May 2003


 - posted 09-15-2003 09:10 PM      Profile for Carmine Occhino   Email Carmine Occhino   Send New Private Message       Edit/Delete Post 
how much does one of those wrap detectors cost ?

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Chris Hipp
Phenomenal Film Handler

Posts: 1462
From: Mesquite, Tx (east of Dallas)
Registered: Jul 2003


 - posted 09-15-2003 09:21 PM      Profile for Chris Hipp   Email Chris Hipp   Send New Private Message       Edit/Delete Post 
Im sure it would vary depending on your equipment, but it is a pretty simple device so it shouldn't be too expensive.

[ 09-16-2003, 12:29 AM: Message edited by: Chris Hipp ]

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 09-15-2003 09:29 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
I depends a bit on the make of plater it will be fitted on?

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Carmine Occhino
Film Handler

Posts: 27
From: New york city
Registered: May 2003


 - posted 09-15-2003 09:33 PM      Profile for Carmine Occhino   Email Carmine Occhino   Send New Private Message       Edit/Delete Post 
neumade xetron 5 platter

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 09-16-2003 10:01 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Here is the "Optional Platter Failsafe" (NXPFS) made by Neumade:

http://prosites-clementsx.homestead.com/platters~ns4.html

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