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Author Topic: Upgrading from a 1.6k lamp to a 2k
Michael Brown
Phenomenal Film Handler

Posts: 1522
From: Bradford, England
Registered: May 2001


 - posted 09-05-2003 01:02 PM      Profile for Michael Brown   Email Michael Brown   Send New Private Message       Edit/Delete Post 
We currently have a 1600watt lamp and we will be buying a new 2000watt lamp. (the new lamphouse supports 2000watt lamps but we continued using our old lamp)

Do I need to change the output current from the rectifyer? (We have a rectifyer that has a big dial on the front that controlls the current)

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Jack Ondracek
Film God

Posts: 2348
From: Port Orchard, WA, USA
Registered: Oct 2002


 - posted 09-05-2003 01:25 PM      Profile for Jack Ondracek   Author's Homepage   Email Jack Ondracek   Send New Private Message       Edit/Delete Post 
If your rectifier is rated for a 2,000 watt lamp, if you have enough cooling for the extra wattage and if your wiring is large enough, you probably can do this. You should have enough headroom on the supply side of the rectifier for the extra wattage, but now would be a good time to confirm that.

If all is rated for the increase, then the dial on your rectifier may be all you need to bring up the current. You (or your tech) might have to change a tap in the rectifier to get the range you need, but this isn't normally a big deal.

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Michael Brown
Phenomenal Film Handler

Posts: 1522
From: Bradford, England
Registered: May 2001


 - posted 09-30-2003 04:34 AM      Profile for Michael Brown   Email Michael Brown   Send New Private Message       Edit/Delete Post 
So the 1.6k runs at about 65amp. What should I run the 2k at?

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Darren Briggs
Master Film Handler

Posts: 371
From: York, UK
Registered: Dec 2001


 - posted 09-30-2003 06:17 AM      Profile for Darren Briggs   Author's Homepage   Email Darren Briggs   Send New Private Message       Edit/Delete Post 
Run the 2K at 70amps nominal, but you may find 65 amps when new is ok. Then increase it to 70 after 700 hours or so.

Is the Mirror in good shape?? Ive just downgraded to a 1.6 form a 2K in one screen just by buying a new mirror.
ALso ensure the aligment of the lamphouse is perfect, you can increase light no end. If you aint got a laser etc, buy a pin hole apperture plate , this can aid alignment.

What lamphouse is it?

Darren

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Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 09-30-2003 09:07 PM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
Yes, the rectifier setting determines how much current goes through the bulb, not the bulb itself (and completely unlike a common incandescent bulb). It's important to run the bulb within its rated current range starting lower and then increasing a bit (while staying in the range) if you are to get maximum bulb life.

At a post house I used to work at we had a number of those infamous ORC 1000 lamps with the self contained rectifier. We had been using 1000W lamps but despite the name these units couldn't do more than about 40A while a 1K bulb really ought to be run around 50A so our bulbs would start to flicker as they aged and we'd have to replace them early. It was suggested that we start using 700W bulbs instead and the bulb life went to what it should be. The average person might think a 700W bulb is going to put out less light than a 1000W bulb but that's not true when in both cases the bulb is running at 40A. Light output is exactly the same. Just the bulb is better matched to the available current.

Later I put some of those early-retired 1K bulbs in larger lamphouses with rectifiers capable of 1-2K so they could be run at the proper current and they ran fine without flicker.

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