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Author Topic: My Big Bulge
Joe Redifer
You need a beating today

Posts: 12859
From: Denver, Colorado
Registered: May 99


 - posted 07-24-2002 02:11 AM      Profile for Joe Redifer   Author's Homepage   Email Joe Redifer   Send New Private Message       Edit/Delete Post 
I have a few prints in my fabulous movie theater complex that automatically create gigantic inward bulges. Platter equipment is ORC (TES orange, the microswitch variety... microswitch platters are believed to be flawless by some Film-Techers, so these must be flawless as well). Projectors are Simplex 35. Take a look at this picture:

This print is "Yo Mama Tambien" and is on Kodak vision stock. Bulge appears as ring is carefully removed, and bulge prevents film from paying out anywhere near smoothly due to the pressure of the film pressing against the brain.

Check out this picture as well:

This is the movie "Lagaan Part 2" and is on unspecified film stock. There are no markings on it at all to indicate the stock.

So what could be causing this? Perhaps the platter is trying to wrap the film too tightly? But if that's the case why does it only happen on select prints? And no, this is not happening where the tail is tucked. In fact the tail is never tucked here. BevanPoo's keep the tails secure.


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Daryl C. W. O'Shea
Film God

Posts: 3977
From: Midland Ontario Canada (where Panavision & IMAX lenses come from)
Registered: Jun 2002


 - posted 07-24-2002 03:26 AM      Profile for Daryl C. W. O'Shea   Author's Homepage   Email Daryl C. W. O'Shea   Send New Private Message       Edit/Delete Post 
You sure have a large bulge...

I've seen a ring that is very slightly bent out of round cause inward bulges. Not as large, maybe an inch and a half inward. By the looks of the second picture it seems that the bulge is occuring on the 'side' 90deg from the posts on the ring. Therefore a bent ring would be possible.

This would also explain why it only happens on some prints and on different film stocks.

If this isn't the case, do you have any larger rings that you could use on the problem prints until you figure it out? At least with the larger ring the bulge might not come into contact with the brain.

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 07-24-2002 04:31 AM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
Is it happening on the same platter, or all of them?

(And people wonder why I call them "The Stupid Platter" instead of "The Super Platter".)

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Peter Kerchinsky
Master Film Handler

Posts: 326
From: Seattle, WA, USA
Registered: Jan 2002


 - posted 07-24-2002 04:39 AM      Profile for Peter Kerchinsky   Email Peter Kerchinsky   Send New Private Message       Edit/Delete Post 
Joe
I've had this exact same thing happen on those "stupid platters" and could not explain it either. I want to believe the print is taking up too tight or it is just certain film stock. I never could fiqure it out simply because it didn't really cause me any major problems. Sometimes I would take up the print sound track down and that would cure it....might be worth a try.
Super Platters and the like belong as boat anchors in Puget Sound......period.

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Joe Redifer
You need a beating today

Posts: 12859
From: Denver, Colorado
Registered: May 99


 - posted 07-24-2002 05:16 AM      Profile for Joe Redifer   Author's Homepage   Email Joe Redifer   Send New Private Message       Edit/Delete Post 
But..... Super Platters use microswitches! They can't be bad!

And no this does not happen on every platter system. Well not to this degree anyway. On some of the others it happens but the resulting bulge is not as large. Actually this is pretty recent as far as the severity goes.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 07-24-2002 06:25 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Both Kodak and Fuji include their names on the magenta-colored edgeprint. So the "Lagaan Part 2" without markings on it at all to indicate the stock is likely someone else.

I agree that excessive/unever tension during windup could cause this kind of problem. Also, changes in relative humidity (e.g., very dry conditions) could cause excessive curl leading to winding problems.


------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Research Labs, Building 69, Room 7525A
Rochester, New York, 14650-1922 USA
Tel: +1 585 477 5325 Cell: +1 585 781 4036 Fax: +1 585 722 7243
e-mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion


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Sam Hunter
Jedi Master Film Handler

Posts: 779
From: West Monroe, LA, USA
Registered: Jan 2002


 - posted 07-24-2002 08:19 AM      Profile for Sam Hunter   Email Sam Hunter   Send New Private Message       Edit/Delete Post 
Joe,
could that be caused by to much tension on the platter when the print is loaded onto it? (Takeup tension). It looks like it was just wound too tight.
Is the film Mylar based or acetate based? Maybe the film is got like a loose wind problem?
Just an observation from someone who has never messed with a platter.


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Ken Layton
Phenomenal Film Handler

Posts: 1452
From: Olympia, Wash. USA
Registered: Sep 1999


 - posted 07-24-2002 09:04 AM      Profile for Ken Layton   Email Ken Layton   Send New Private Message       Edit/Delete Post 
Has the print been Film Guarded? It appears that your Super Platter has a Strong # 2546 control plate retrofit kit installed (it completely replaces the original orange ORC control plates.

You may have an egg shaped center ring also.


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Jerry Clark
Film Handler

Posts: 4
From: Spokane, WA, USA
Registered: Jul 2002


 - posted 07-24-2002 09:28 AM      Profile for Jerry Clark   Email Jerry Clark   Send New Private Message       Edit/Delete Post 
Hello all. I am a newbie to this forum, but I have been following this site for about 6 mos. I had this very same problem when I was in the booth some years ago. A couple of questions. Does this happen on all three tables? When was the last time the variac was checked?
Check the variac to see if the race on top has worn through. This will cause the film to wind tight and can cause the film to be thrown. I replaced the race on several of these type platters and the problem was gone. I have also found that a bent ring will cause this. I hope this helps.

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Manny Knowles
"What are these things and WHY are they BLUE???"

Posts: 4247
From: Bloomington, IN, USA
Registered: Feb 2002


 - posted 07-24-2002 10:13 AM      Profile for Manny Knowles   Email Manny Knowles   Send New Private Message       Edit/Delete Post 
I have a very large bulge, too!

And it's actually on one of my Christie platters...that one doesn't wrap too tight; it winds too soft.

I've seen super-tight winds cause this, too.

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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 07-24-2002 10:16 AM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
Joe,

I have seen this occur on many types of platters (Christie, Strong, Speco) and, although it can be caused by too much take up tension, I find that a more likely cause is damaged film.

If it's too much tension it will go away once you fix the platter or move it to another. If it's damaged film it will be there forever, no matter what you do.

The most common cause is roped edges. (Back here, we call it "Spiked".) Somehow, the film has jumped off a sprocket and the teeth have made indentations in the film. Often this is because one of the pad rollers has become maladjusted but it can also occur because of a bad splice. Either, the holes weren't punched in the tape or there may be a misialigned lab splice that wasn't caught in time.

Check the film for "spike marks". Right before the place where they start, I bet you will find said splice. Fail that, it could be a poor threading job or a loose pad roller or intermittent shoe.

Since I know you are pretty conscientious, my bet is on a lab splice. Even though I checked for them religiously I have missed one or two of them in my day.

Once the film is damaged, there isn't a lot that can be done about it. If it's really bad, you MAY have luck rewinding the film back and forth on the bench under high tension. Mind you this is not a good thing to do in every day practice. I can cause scratching and other "not good" things to happen. However, if it's all you can do to save the show, you could try it. The best solution is to get a new print. If you can't do that, there is a chance that the damage will "play out" after several shows. On the other hand, if it's really bad it will cause progressive damage as the film plays.

The telltale is that the film may "buzz" as it plays throught the projector. On occasion, you may find that the film has jumped off the sprocket again even though you have found the cuase and effected a repair. The damaged sprocket holes tend to "lead" the film off-track.

Needless to say, no matter what the cause, I would babysit that film pretty closely from now on until you are satisfied that nothing else is going to happen.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 07-24-2002 10:33 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
When a print gets "roped" by sprocket teeth, the little indentations have a slight ridge around them, making one side of the film effectively a bit thicker than the other. Even a tiny thickness difference adds up over hundreds of laps of film in the roll. The same thing can happen if very high tension stretches the film.

Sometimes, changing the winding orientation (soundtrack up vs. soundtrack down on the platter) will help.

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Research Labs, Building 69, Room 7525A
Rochester, New York, 14650-1922 USA
Tel: +1 585 477 5325 Cell: +1 585 781 4036 Fax: +1 585 722 7243
e-mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion

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Ken McFall
Jedi Master Film Handler

Posts: 615
From: Haringey, London.
Registered: Apr 2001


 - posted 07-24-2002 10:52 AM      Profile for Ken McFall   Email Ken McFall   Send New Private Message       Edit/Delete Post 
This is a problem that I've had in the past, we use Kinoton ST200 platters. It was caused by too tight takeup and resolved by taking some of the tension off the return arm... Problem solved. However at times some prints don't take up as tight as I'd like, so its a trade off. Humidity plays its part too but tension seemed to be the biggets culpret in our case at least. We tend to move prints from screen to screen during the day, Often with three films in a screen each day as well.

One way around the problem is to use a large take up ring, the Kinoton rings are great for this as they have a locking arm built in and lock solid. That way if the print does bulge the film is nowhere near the module to cause a problem. With the larger diamameter the plate is running slower so the irregular shape is handled better.

The knock on benefit is that its much easier to insert and remove ads and trailers with a larger ring.


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Adam Martin
I'm not even gonna point out the irony.

Posts: 3686
From: Dallas, TX
Registered: Nov 2000


 - posted 07-24-2002 11:20 AM      Profile for Adam Martin   Author's Homepage   Email Adam Martin       Edit/Delete Post 
Joe, you're such a tease in your old age ...

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 07-24-2002 11:23 AM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
Hmmmm, bet no one ever saw that kind of a nightmare running reel-to-reel transport. Those pictures sure don't exactly instill any desire in me to throw out my second projector and put in a platter.

But then again Joe, a Big Bulge will make you very popular.


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