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Author Topic: Lamp doesn't strike
Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 06-13-2002 03:45 PM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
We are always searching what is causing continuing stops on our Vic 5 consolle.
A colleague of mine noted that, after the stop, the lamp won't strike. He has to try many times.
Can be a security switch, or something similar that is preventing the lamp to strike? I was thinking that if a security switch is preventing the lamp to strike, the lamp should not TRY to strike but should stays dead, do you agree?

Suggestions, please!!!

Bye
Antonio

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Andy Muirhead
Master Film Handler

Posts: 323
From: Galashiels, Scotland
Registered: Dec 2000


 - posted 06-13-2002 05:58 PM      Profile for Andy Muirhead   Email Andy Muirhead   Send New Private Message       Edit/Delete Post 
When a xenon bulb is hot, it will require a higher voltage to strike than if it is cold. Some rectifiers are great and will re-strike a hot bulb immediately, while others are not so great. I have two that will re-strike a hot bulb perfectly, and two that require the bulb to be cooled for 10-15 minute before they will succesfully re-strike.

This may have something to do with why you can't re-strike immediately, although probably has nothing to do with why the bulb is going in the first place.

I don't know anything about Vic-5's, so that's all i can offer!


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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 06-13-2002 07:55 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
I would tend to be looking at the powersupply for the automation(control system) as if it is cutting out would esxplain why the projector and lamp are cutting out

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Will Kutler
Phenomenal Film Handler

Posts: 1506
From: Tucson, AZ, USA
Registered: Feb 2001


 - posted 06-13-2002 11:18 PM      Profile for Will Kutler   Email Will Kutler   Send New Private Message       Edit/Delete Post 
I Just finished servicing a theatre with a similar problem. Vic 4 w/Super Lume-X and Strong High Reactance Single Phase Rectifier (1600 Watt System).

Problem: Xenon shut down during operation...

What was the fix? I have to look up the resistor and capacitor numbers again, but several RF Suppression Caps in the lamphouse were fried. These caps also tied another circuit to ground via a bus.

Also, in the power supply, there were a few bad diodes w/bad connections!

Sorry, but the part nos have skipped my memory and I need to edit later...

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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 06-14-2002 05:19 PM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Thanks for your replies!

I've found a faulty switch that perhaps has caused all the stops.
However I had just today the same difficult starting the xenon after 2 min. stop.

Since our rectifier never had these problems we think that there should be a problem.

Also, We've noticed the following:

1. The amperometer is not fixed, it is "shaking" about 2/4 amps.
2. The lamp has 1 month and is too black. The last one became too black in the same manner.

We are going to change the diodes, then we will check the current with an oscilloscope to see where is the problem.

If you have other ideas... The rectifiers is made by IREM

Bye!

Antonio

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Rick Long
Jedi Master Film Handler

Posts: 759
From: Toronto, Ontario, Canada
Registered: Nov 1999


 - posted 06-14-2002 05:48 PM      Profile for Rick Long   Email Rick Long   Send New Private Message       Edit/Delete Post 
A couple of quick thoughts on this.

Re; the lamp stopping after it has struck, perhaps a micro-switch in the STOP timer may be loose in its mounting or faulty. Have had this a few times. The lamp cannot strike, even with the lamp switch on manual until the switch makes contact again.

With our first sets of Cinemeccanica consoles many years ago, we had difficulty in striking bulbs. We beleive this was due to the points in the spark gap being exactly that - POINTS!. The corona effect allowed the charge to leak off to early. Whether that was the case or not, ignition was dramatically improved by removing the centre electrode, and filing the end electrodes to a rounded point (an aperture file works well for this). The points were set to about the thickness of a dime apart.

Good luck!


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Wes Hughes
Expert Film Handler

Posts: 175
From: Raleigh, NC, USA
Registered: Aug 2001


 - posted 06-14-2002 07:43 PM      Profile for Wes Hughes   Email Wes Hughes   Send New Private Message       Edit/Delete Post 
If you have a bouncing ammeter you most likely have one or more leaking or shorted diodes.

That would explaing the blackening and short lamp life. AC Ripple is murder to a short-arc xenon.

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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 06-15-2002 04:45 PM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Thanks for your replies.

I'm going to buy a new set of diodes.
Can I buy them in electric shops (industrial electric shops) os should I have to order them directly to IREM?

Bye
Antonio

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 06-15-2002 06:43 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Most IREMS use a 42HFR( arrow pointing toward the lead )diode with an attached lead. It is better to go a 60 amp version and possibly changing them all to insure better life...if available, you should use a silicon heat compound prior to installing the diode(s) to the heat sink. Diodes are fairly inexpensive but do get the model with the welded lead since some people with then try to attach the lead with a poor solder job and create more future work.
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 06-16-2002 05:55 AM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Thanks Richard,

IREM told me that my rectifier requires 72 HAR 40.
Seems that my rectifier has 72 HFR 100. What is the difference?

Thanks for the tips, will be precious!

Antonio

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 06-16-2002 10:40 AM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
In International Rectifier ease....

The first digit is the current
The second digit is the lead
The next two letters indicate series
The third letter (if any) is the "R" for reverse
The last numbers is the Peak Inverse voltage (x10).

Thus, a 72HFR100 would be a 70amp diode with a red covered attached lead, a reverse diode (red), and has a PIV of 1000 volts.

A 70HFR100 is the same thing without the lead.
A 71HFR100 is the same thing but with a bare attached lead.

IREM tends to use "HAR" series which has a different breakdown. The "A" stands for "avalanche."

IREM tends to "design" their stuff such that the components are running just about at spec with no headroom. This is true of the diodes, contactors and wires.

For 3KW and below rectifiers, 85 amp diodes will do. There is no point in keeping all the various sizes. I generally recommend a high PIV...800 - 1600...depending on what is available (it is amazing how that fluctuates with some suppliers). Nowadays, I don't seem to be having any trouble getting over 1000PIV. The higher PIV will protect them against spikes, to some degree.

As to the leads, they are harder to find and cost more. I have made up leads that I attached with screws/nuts to standard diodes for those rectifiers that so need them. I don't like the preattached leads since some rectifiers (ie the LP associates and it's MANY copies) tend to need about 1/2" more lead than the preattached ones give you. Therefore, the leads are under stress. Whereas we make our leads, they are crimped and soldered, never had one fail.

Steve

------------------
"Old projectionists never die, they just changeover!"

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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 06-16-2002 05:47 PM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Steve,

Thanks for all the info!

Antonio

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Stan Gunn
Expert Film Handler

Posts: 176
From: Clematis, in the hills near Melbourne Australia
Registered: Aug 2000


 - posted 06-16-2002 06:08 PM      Profile for Stan Gunn   Author's Homepage   Email Stan Gunn   Send New Private Message       Edit/Delete Post 
Antonio
also check the capacators and the switching relay assembly
it is not unkown for the relay to fail. causeing high inrush current to the lamp, or not switch the cap back into circuit.
This will cause hard stricking and premature lamp failure.

------------------
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ALL PARTS FOR VICTOR AND KALART VICTOR 16MM PROJECTORS.SERVICE TO 35 AND 16MM PROJECTION EQUIPMENT.
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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 06-18-2002 12:00 PM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Steve, I went just today searching diodes...

We have a 110A rectifier with a 3k lamp.

If I've correctly undertood your instrucions better diodes would be

82HAR100, right?

P.S. A bit OT: "lamp doesn't strike" or "lamp don't strike"?

Bye
Antonio


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John Hawkinson
Film God

Posts: 2273
From: Cambridge, MA, USA
Registered: Feb 2002


 - posted 06-18-2002 08:17 PM      Profile for John Hawkinson   Email John Hawkinson   Send New Private Message       Edit/Delete Post 
"Lamp does not strike," which can be contracted to "Lamp doesn't strike," is correct.

"Lamp don't strike" would be "Lamp do not strike," which is incorrect, since "lamp" is singular, and "do" is the plural form. Either that, or it's an imperative, meaning, "Lamp! Do not strike!"; few people go around ordering their lamps like that, though ;-)

--jhawk


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