Film-Tech Cinema Systems
Film-Tech Forum ARCHIVE


  
my profile | my password | search | faq & rules | forum home
  next oldest topic   next newest topic
» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Using metal halide bulbs for film projection (Page 1)

 
This topic comprises 2 pages: 1  2 
 
Author Topic: Using metal halide bulbs for film projection
Matthew Bailey
Master Film Handler

Posts: 461
From: Port Arthur,TX
Registered: Sep 2000


 - posted 05-10-2002 11:32 AM      Profile for Matthew Bailey   Email Matthew Bailey   Send New Private Message       Edit/Delete Post 
I want to use a lamphouse but I don't want to screw with xenon bulbs or carbon rods. I want to build a lamphouse that uses metal halide bulbs. Some of these bulbs are used in street & security lighting.
What wattage of bulb would I need,etc.?

 |  IP: Logged

Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 05-10-2002 11:46 AM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
This won't work, at least for color prints. Metal-halide lamps (and most of the other types used for security lighting) are not full-spectrum light sources. Colors will look very odd at best.

 |  IP: Logged

Michael Rourke
Expert Film Handler

Posts: 159
From: San Luis Obispo, Central Coast of CA
Registered: Feb 2002


 - posted 05-10-2002 11:46 AM      Profile for Michael Rourke   Email Michael Rourke   Send New Private Message       Edit/Delete Post 
Metal Halide bulbs glow red and I don't think they would produce enough light. Also, all High Intensity Discharge bulbs take about 5 minutes to warm up to full light output.

Mercury Vapor lamps glow a bluish green, and High Pressure Sodium glow a bright yellow. HPS lamps are the ones used in street lights.

Maybe you'd be better off using HTI bulbs even though they are more expensive they would be better suited for this application.

 |  IP: Logged

Michael Rourke
Expert Film Handler

Posts: 159
From: San Luis Obispo, Central Coast of CA
Registered: Feb 2002


 - posted 05-10-2002 11:56 AM      Profile for Michael Rourke   Email Michael Rourke   Send New Private Message       Edit/Delete Post 
Scott is right, Carbon and Xenon are used in movie projection because they both run close to 6000 degrees Kelvin which looks like natural sunlight. This enures the proper color hues on screen.

 |  IP: Logged

John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 05-10-2002 12:44 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
To see how BAD mercury vapor or sodium vapor lamps are for "color rendering", just look at some critical colors (like a Macbeth Color Checker Chart) illuminated by streetlights. A red automobile looks almost gray under a mercury vapor lamp, which has very little light output in the red portion of the spectrum.

An HMI lamp does have possibilities, but it will still need a ballast and won't cost much less than a comparable xenon lamp made for motion picture projection.

For a small home screen, has anyone experimented with the new xenon lamps made for automobile headlights as a light source?


http://www.sylvania.com/xenarc/prodinfo.htm
http://www.legend.org/performance/mods/lighting-1.html

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Research Labs, Building 69, Room 7525A
Rochester, New York, 14650-1922 USA
Tel: +1 585 477 5325 Cell: +1 585 781 4036 Fax: +1 585 722 7243
e-mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion


 |  IP: Logged

Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 05-10-2002 03:47 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
Matthew, this isn't a very elegant solution, but a cheap one that will work if you really do not want a xenon or carbon lamphouse.

Go to flee markets and look for old 8mm home movie camera lights. There is one inparticular called the "Sun Gun" that you will normally see selling for $5 or less. It takes a 750 watt halogen lamp and has it's own little reflector built into it. The bulbs are cheap (less than $10) and it is an instant on/off and will produce an acceptable amount of light provided your screen isn't more than say 8 feet wide. Make sure you use a DBDT switch to control your motor and the light so you don't ever accidentally stop the projector motor and leave the lamp on. Also, make sure you have a fire douser in your projector.

Like I said, it isn't the best solution out there, but from the sound of your project, it'll get you by.


 |  IP: Logged

Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 05-10-2002 03:53 PM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
On the contrary, I think metal halide lamps have good color balance. I don't think they would work well as a projection bulb because they are not a point source which would make efficient reflector design almost impossible. And on the whole they would not be as cost effective as xenon. As regards the spectrum of halide lamps, note that these lamps are very common sources of illumination on movie sets, often under the trademarks HMI, CSI, etc. You also will see them used for indoor lighting in many department stores, home centers etc. Color balance may not be as even as high pressure xenon but it is quite good nonetheless.

 |  IP: Logged

Jerry Chase
Phenomenal Film Handler

Posts: 1068
From: Margate, FL, USA
Registered: Nov 2000


 - posted 05-10-2002 04:07 PM      Profile for Jerry Chase   Author's Homepage     Send New Private Message       Edit/Delete Post 
I like Brad's "Sun Gun" idea, but IIRC, my dad had one and the lamps had a short lifespan. Along similar lines, the tugsten halogen prefocus medium base lamps for stage work have some models with a 2000 hr life and 500 to 750 watt draw at 120 vts. They also have a CRI of 100.

PDF document here

 |  IP: Logged

Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 05-10-2002 04:23 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
There are metal halide and the then are metal halide
The ones used for light sources on films are a type of metal halide called HMI or CSI lamps the CSI has a lower color index whereas the CID is a daylight spectrum.
The problem is they are AC arcs and as such have a 120 HZ flicker that will beat with the projector shutter.
On film production they use specially designed ballasts that are a square wave output. For TV they use regular reactor ballasts as the sync is the same
Also they are not very efficient to design a optical train around as they have a rather large plasma ball

 |  IP: Logged

Jeff Stricker
Master Film Handler

Posts: 481
From: Calumet, Mi USA
Registered: Nov 1999


 - posted 05-10-2002 04:23 PM      Profile for Jeff Stricker   Email Jeff Stricker   Send New Private Message       Edit/Delete Post 
John P. - the xenon headlamp idea sounds like an interesting one. However, I wonder if 35 W of xenon produces as much lumens as my current 360 W quartz halogen lamp? This might be worthwhile tinkering with.

Anybody have any idea if these things run right off 12V DC? Any special circuit required to strike them? Also, my guess is they are designed to spread the light over a fairly large area (as required for a driving lamp) and I'm not sure if you can reduce the beam successfully using a condenser lens scheme?

Lots of questions, so few answers.

 |  IP: Logged

Luciano Brigite
Master Film Handler

Posts: 277
From: Sao Paulo, SP, Brazil
Registered: Jan 2002


 - posted 05-10-2002 11:20 PM      Profile for Luciano Brigite   Email Luciano Brigite   Send New Private Message       Edit/Delete Post 
I was thinking about asking for some advice here about using these bulbs instead of xenon or carbons but decided to ask around and found out that a few theatres here in Brazil,the ones I heard being in the same state I live, switched to HMI bulbs with the same wattage of xenons they were using and the results were very good. I believe it's not really a valid information since I heard it from the tech who made the changes.
I saw some of these bubls in action and think the color temp is about the same as xenon or daylight and i'm thinking about using these bulbs in my lamphouses too since I can't get carbons for a decent price.
I checked some informations about the HMI in the UShio's catalog ( theu call this kind of bulb UMI, Osram calls it HMI)
and came out with the following: ( the values bellow are from
575, 1200 and 2500 Watts bulbs, respectively)

color temp= 5600K ( to all bulbs)

Arc gap= 7mm , 10mm (1200/GS) 7mm (1200/HB), 14mm ( they have two bulbs in the 1200 W range)

Luminous Flux= 49000lm , 110000lm , 240000lm

Average life 750Hs ( 575 and 1200 W) 500Hs (2500W)

The Osram's catalog gives some different information about the same bulbs, I don't have it in hand atm but the color temp was about 6000K for 575 and 1200W and 6300K for 2500W. Don't remember the arc gaps for the Osram bulbs, sorry.

Hope this helps ...

 |  IP: Logged

Stefan Scholz
Expert Film Handler

Posts: 223
From: Schoenberg, Germany
Registered: Sep 1999


 - posted 05-11-2002 06:08 AM      Profile for Stefan Scholz   Author's Homepage   Email Stefan Scholz   Send New Private Message       Edit/Delete Post 
Metal halides actually give a good color rendition, if used for stage lighting during photography or filming.
For motion picture purposes, you do require a point source of white color. Even with "color correct" metal halides, the different parts of the spectrum do not originate from a single point, different gases and rare earth components exhibit different spectral lines at different points of the arc.
Osram introduced a special 400 W HMI metalarc lamp for narrow gage film projection, about 10 years ago. Arc was the only suitable way to get brighter images, as the filament of a standard bulb reaches the size of the picture gate @ 250 Watts (16mm) and 100 Watts (8mm), therefore any increase in lamp size would not relate to higher light output.
HMI seemed an ideal source, 400 Hz square wave AC supply to be quite small and lightweight, as well as assuring long enough bulb lifespan, superior color rendition and arc stability as well as life compared to Marc 300 DC lamps.
Major problem was the uneven spectrum within the arc. The designer group ended up creating a lamp within a special ellyptical mirror consisting of at least 3 different focal planes, each for every color part of the spectrum. The technology of the mirror was anything but simple, and the light output extremely high. The lamp/ supply unit proved quite well in Bauer P8 machines. Still, the red end of the spectrum wasn't as good as with Xenons, lacking deep red content. The same bulbs and supply units are now standard in outdoor lighting and shop display window lighting applications, and sell, despite their complicated process, pretty reasonable due to quantities. In this type of application, the large reflector, and non existing focusing to a single point does give a stunning color rendition of >99% white daylight, with very low energy consumption.
In 1994 I was experimenting with the 16mm type 400W lamp, and integrated that into my Microcine 35 portable. The light output was comparable to a 1600 watt Xenon, but due to the lacking correct focusing of the optimized for 16mm mirror, the light color was not really nice, faces had an orange green touch, for instance. Still, for the purpose of making outdoor screening in a garden and town square it proved to work quite well.
And the nice fact at that time was: single phase 8lbs supply, no heavy rectifier.
Today I would only go for Xenon, better light, and rectifiers are lightweight, too. The most recent example I found was 20 lbs, 1o kW cont. out of a 40 Amp/ 230V singlephase circuit.

 |  IP: Logged

Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 05-11-2002 11:21 AM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
This isn't anything new, is it? Are not the GE Gemini & MARC and Sylvania ColorArc bulbs (all prefocused dichroic reflectors built around a small quartz arc tube) halide lamps?

 |  IP: Logged

Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 05-11-2002 10:33 PM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
I'm thinking along the same lines as Brad. Either one of those Sun Guns or a theatrical/stage lighting unit like a Leko, etc.

We use ETC "Source Four" lights here on our stage. They can be fitted with a 500 watt or a 750 watt lamp. The lamp can be aligned or focused within the reflector just like a xenon. You can get different lenses for them to condense the light into different patterns. (They go by beam angle in degrees... 5º, 10º, 19º, 26º, 36º or 50º) They have shutters to cut the beam. You can adjust the barrels to get a "fuzzed" or a "hard" edge and you can even put iris units in them.

OK... So, you're probably not going to go out and spend several hundred dollars to get a light like that but I think you get the general idea. Maybe you could go around to some schools and scrounge one of their old units in exchange for something they need.

 |  IP: Logged

Jason Black
Phenomenal Film Handler

Posts: 1723
From: Myrtle Beach, SC, USA
Registered: Nov 2000


 - posted 05-12-2002 01:03 AM      Profile for Jason Black   Author's Homepage   Email Jason Black   Send New Private Message       Edit/Delete Post 
Randy,

I see you've moved from G'boro...?

------------------
The early bird may get the worm, but the second mouse gets the cheese!

 |  IP: Logged



All times are Central (GMT -6:00)
This topic comprises 2 pages: 1  2 
 
   Close Topic    Move Topic    Delete Topic    next oldest topic   next newest topic
 - Printer-friendly view of this topic
Hop To:



Powered by Infopop Corporation
UBB.classicTM 6.3.1.2

The Film-Tech Forums are designed for various members related to the cinema industry to express their opinions, viewpoints and testimonials on various products, services and events based upon speculation, personal knowledge and factual information through use, therefore all views represented here allow no liability upon the publishers of this web site and the owners of said views assume no liability for any ill will resulting from these postings. The posts made here are for educational as well as entertainment purposes and as such anyone viewing this portion of the website must accept these views as statements of the author of that opinion and agrees to release the authors from any and all liability.

© 1999-2020 Film-Tech Cinema Systems, LLC. All rights reserved.