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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Help! Rect-o-Lite 45T Carbon Arc Rectifier (Page 1)

 
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Author Topic: Help! Rect-o-Lite 45T Carbon Arc Rectifier
Josh Jones
Redhat

Posts: 1207
From: Plano, TX
Registered: Apr 2000


 - posted 06-15-2001 09:50 PM      Profile for Josh Jones   Author's Homepage   Email Josh Jones   Send New Private Message       Edit/Delete Post 
I need a schematic or other info for this beast. It is 3 Phase and I want to convert it to single phase. the wiring is beginning to crumble.
It also has abspestos covered wire, but has been converted to sil-tubes(solid state)

Josh


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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 06-15-2001 10:31 PM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Josh, I don't think you can convert that thing to single phase without going through a tremendous expense. You have a boat anchor probably heavy enough to moor the USS Oriskany...


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John Walsh
Film God

Posts: 2490
From: Connecticut, USA, Earth, Milky Way
Registered: Oct 1999


 - posted 06-15-2001 11:27 PM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
Yes, Paul is correct. Among other things, the transformer would have to be changed While I guess it could be done, it would very expensive. There are converters that change single phase into 3-phase, but they are quite expensive also. It would be far cheaper to just buy a new rectifer.

You would still have to look around a bit though for a suitable supply, because arc lamps usually run at a higher voltage than xenon. So, you can't just go buy any old rectifier; you need to be able to modify one to match the lamp.

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Josh Jones
Redhat

Posts: 1207
From: Plano, TX
Registered: Apr 2000


 - posted 06-16-2001 12:42 PM      Profile for Josh Jones   Author's Homepage   Email Josh Jones   Send New Private Message       Edit/Delete Post 
I got these with the peerless type E lamps from the Delchar theatre. I believe it is possible to just find where the 3 points of connection are. the 3 individual bobbins of the transformer are not magnetically coupled. Rather, they are stacked like a triangle. the cores of each transformer do not touch. I am trying to trace the line in and just parallel all the input windings and run it on 1 phase AC, 220VAC.

Josh

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 06-16-2001 03:52 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Not a good idea and actually rather unsafe since the transformer will not be balanced and the transformers will probably overheat.
It would be very unusual for there not to be some coupling in the transformers.
Also there output current is rated when into a 3phase bridge.
If the outputs were to be parrallelled some form of load shareing resistors would be needed
single phase rectifiers are a dime a dozen

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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 06-16-2001 05:28 PM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
I would also ask that because the 3 "stages" of the rectifier are designed to work at 120 deg difference in phase from each other you would probably have a terrible problem with ripple voltage, wouldn't you?

Heck, with all the surplus arc lamps (Old Super Trouper spotlights and such) floating around backstage in old playhouses, you should be able to find something to make it work.

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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 06-16-2001 05:40 PM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Josh, all of the above are correct. If you fiddle with it to try and make it work, you probably find you will have a situation where there is Minimum output with Maximum Smoke.


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Josh Jones
Redhat

Posts: 1207
From: Plano, TX
Registered: Apr 2000


 - posted 06-16-2001 06:18 PM      Profile for Josh Jones   Author's Homepage   Email Josh Jones   Send New Private Message       Edit/Delete Post 
I dont have time to track down a new set of rectifiers though. well, ripple would be a bit of a problem, this beast has no other filtration than two current control inductors.

Josh

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Joe Ritter
Film Handler

Posts: 27
From: Cape May Court House, NJ, USA
Registered: Apr 2001


 - posted 06-16-2001 06:19 PM      Profile for Joe Ritter   Email Joe Ritter   Send New Private Message       Edit/Delete Post 
Hi all,
I once got to work on a unit that was portable 35mm.Super Simplex witha Peerless lamp on the back. The "rectifier" was a common DC shop welder. Miller brand DC. I nefer got the chance to see how this thing would work but if it would burn welding rods how would it work on carbons?-----------Joe Ritter------

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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 06-16-2001 06:21 PM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Joe, I could be wrong, but I think the operating voltage for a given current may not match what the typical carbon rod likes to see. In addition to that, you have to be careful not to exceed the "Duty Cycle" of the arc welder, if it did work.


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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 06-16-2001 06:31 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
MOst of the continous duty arc welder do work as the voltage/current ratio was pretty close to that of the superex trim
The duty cycle is the criticle item
In fact Miller welders are still the base unit in most Imax Powersupplies
Josh you are playing with a dangerous situation. If you end up haveing a fire your insurance company defintely will not cover you.
You will definetly have problems with what you propose

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Josh Jones
Redhat

Posts: 1207
From: Plano, TX
Registered: Apr 2000


 - posted 06-17-2001 05:51 PM      Profile for Josh Jones   Author's Homepage   Email Josh Jones   Send New Private Message       Edit/Delete Post 
So where does one find a single phase rectifier? I have found a pair of strong utilities with single phase rectifiers, but the guy didnt want to sell them. which was ok, because I found these peerless type G's in Mayville


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Larry Shaw
Expert Film Handler

Posts: 238
From: Boston, MA, USA
Registered: Mar 2000


 - posted 06-21-2001 11:25 AM      Profile for Larry Shaw   Author's Homepage   Email Larry Shaw   Send New Private Message       Edit/Delete Post 
Wouldn't this be better discussed on some sort of proctology newsgroup? And how bright do they need it in there anyway?

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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 06-21-2001 12:31 PM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Larry, he is just looking for a set rectifiers. There is absolutely nothing wrong with that.

Perhaps it should have been in the Equipment Wanted Tread, but we all make mistakes.

I have made some posts in the "wrong house", too. Others have done the same. What happens is that after the post is made, a second thought might come to mind that maybe it should have been in a different tread. However, it is too late to do anything about it.

Been there more than once.


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Joe Ritter
Film Handler

Posts: 27
From: Cape May Court House, NJ, USA
Registered: Apr 2001


 - posted 06-21-2001 02:19 PM      Profile for Joe Ritter   Email Joe Ritter   Send New Private Message       Edit/Delete Post 
Adding to the contimuing saga of the lack of rectifiers. I was wondering if one rectifier can run two lamps or is one rectifier required for each lamp? Also has there been any more thought given to using an Arc-welder for the supply. They have a setting on most of them to adjust the current required. I am not an old pro on this stuff, but like to know what can be done (safely) to get the job done. I don`t plan on trying to rewind primary coils though.------Thanks------Joe Ritter----

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