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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Whatever Happened To 6,000 Foot Reels ? (Page 1)

 
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Author Topic: Whatever Happened To 6,000 Foot Reels ?
Bernard Tonks
Jedi Master Film Handler

Posts: 619
From: Cranleigh, Surrey, England
Registered: Apr 2001


 - posted 05-07-2001 09:48 AM      Profile for Bernard Tonks   Email Bernard Tonks   Send New Private Message       Edit/Delete Post 
It is a disappointment if this project has been completely abandoned when it could have been of enormous benefit to exhibition and distribution. Being a single screen, naturally I find it lucrative to play 2nd run as well, to fit the best product in. Occasionally I am fortunate to be able to do my own crossover (with the consent of the distributor) with a friendly cinema near me.
I was pleased to receive my copy of CASTAWAY, 8 reels - 2 1/2 hours ON 2 SPOOLS.

The transit spools we use are CINEMECCANICA -
made of something much tougher than plastic, strong, lightweight and literally indestructible.

I put it to the Forum that after the initial cost, these type of spools could be used over and over again (as are the transit cases) on releases with minimal replacement.
With the vast improvements in film stocks and projection technology, surely the time of larger reels is long overdue. Digital Cinema could be years away yet, and a costly technical minefield.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 05-07-2001 11:22 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
In North America, only Warner Bros. (Barry Reardon) and New Line (Al Shapiro) supported Extended Length Reels (ELR) to any significant extent. There were some problems with the design and robustness of the early reels and cases (which departed from the design developed by the Inter-Society Committee and SMPTE), but IMHO, these were solvable. Another problem was that last minute changes to the titles and credits often delayed printing and assembly of the ELR, whereas with normal 2000-foot shipping reels, the labs could print the middle reels while waiting for the final okay on the first and last reels. The cost of implementation (thousands of new reels and cases, new racks at the exchanges, new handling equipment) was also a major deterrent, as distributors and exhibitors could not agree on how the costs would be shared.

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Eastman Kodak Company
Research Labs, Building 69, Room 7419
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Cell: 716-781-4036 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion


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Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 05-07-2001 01:45 PM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
I've never seen anything but projectors made by Cinemeccanica. What are their reels like? Are they metal or plastic or something else?

In the US, the most common type of large reel is made by Goldberg. There are pics of these on this site under "Williamsburg Theatre" and and many others as well. Anyway, they are very well built, but expensive if new.

The Warners 6000' shipping reels (which I've seen but not personally had to handle) are huge blue plastic things that don't fit onto standard rewind benches or makeup tables because the plastic needs to be thick in order to not fall apart. They were shipped in big blue shipping cases, which were made of plastic and weren't as durable as the metal shipping cases used for 2000' reels.

There's also the problem of theatres which can't handle the large reels, which would mean dual-inventory for the exchanges, which would present many problems.

Basically, in the US at least, this was a reasonable idea that was poorly implemented and thus not accepted by the industry.

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 05-07-2001 02:14 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
6000 feet of film is too damn much for a "clip together" reel design. I don't care how wonderful the design is. That coupled with the waffle flange design of the reels was what killed it IMHO.

Another issue that no one seemed to notice was that since the reels were so wide, it took twice the amount of space to store a 2 reel 6000' print as opposed to storing a 2 reel 6000' print on standard Goldberg reels in a standard Goldberg type of canister.

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Greg Mueller
Phenomenal Film Handler

Posts: 1687
From: Port Gamble, WA
Registered: Jun 99


 - posted 05-07-2001 02:27 PM      Profile for Greg Mueller   Author's Homepage   Email Greg Mueller   Send New Private Message       Edit/Delete Post 
I use 14,000 Cinemeccanica reels. They are either stamped or hydo-formed and are made of very thin aluminum. They are much lighter than Goldbergs but bend easier. The way they are stamped, they come out with ridges which act as stiffeners. I actually kind of like them better because they are lighter. Picking up a 36" reel of film off the floor and sticking it on a spindle at eye level is just not as easy as it was 10 years ago, and every little bit of extra weight hurts. Both brands of reels are getting harder to find everyday (used).
So are these larger shipping reels just 3 or more reels stuck on one big one, with cue marks every 2000 ft or so? Or, are they one continuous reel with no que marks except at the beginning and end?

------------------
Greg Mueller
Amateur Astronomer, Machinist, Filmnut
http://www.muellersatomics.com/

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 05-07-2001 03:14 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
Sadly enough, they have cue marks every 15-20 minutes where the regular shipping reels were assembled.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 05-07-2001 03:16 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Greg: In most cases, the reels were still printed as 2000-foot lengths, and then spliced together after processing onto the ELR. If ELRs ever became commonplace, the labs would have geared up to print the long lengths without splices between the reels.

FWIW, most of the 35mm print film raw stock Kodak sells for making release prints comes as either 4000-foot or 6000-foot lengths, packed in a vacuum-sealed tough foil bag:

Catalog of Kodak Print Films

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Eastman Kodak Company
Research Labs, Building 69, Room 7419
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Cell: 716-781-4036 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion


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Leo Enticknap
Film God

Posts: 7474
From: Loma Linda, CA
Registered: Jul 2000


 - posted 05-07-2001 03:43 PM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
The Cinemeccanica 6,000ft running spools to which Bernard refers are (if they're the same as ours, which were bought from Sound Associates when this place opened in January last year) solid spools cast from a polycarbonate-like substance. Exactly what this is I couldn't say, but it's very tough. My experience with these spools has been that they are as resilient as steel or aluminium ones if they are handled with care, but I wouldn't feel confident about using them for shipping purposes.

The sides do have a tendency to deform if a fully-loaded spool is rested upright but unevenly, although no more so than any of the metal ones I've used. My only reservation about the whole ELR issue is that shipping film on 6,000 foot rolls must increase the risk of print damage, whatever way they are mounted.

I presume these spools would be shipped in transit cases similar to the ones used for individual reels of 70mm. I can just imagine the spools rattling about as the cases are transferred to and from lorries, or in the lorries themselves. If the 6,000 foot rolls are not wound flat and tight I can imagine cinch scratching and edge damage happening to a far greater degree than with 2,000 foot lengths. If some of the old and bent 6,000 foot spools I've come across are anything to go by, I can also see this worsening the print damage.

If 6,000 foot reels ever do become the norm for distributing release prints, I would much prefer to see them supplied on 4-inch cores packed in tightly-fitting containers (like the ones used for 2,000 foot reels in Europe at the moment, only bigger).

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Jerry Chase
Phenomenal Film Handler

Posts: 1068
From: Margate, FL, USA
Registered: Nov 2000


 - posted 05-07-2001 04:03 PM      Profile for Jerry Chase   Author's Homepage     Send New Private Message       Edit/Delete Post 
I'm not sure how much truth there is in it, but I heard that shipping charges and product liability contributed to the demise of the idea. The reels and shipping containers were more difficult to stack for transit and shipment (from what I was told) and reportedly were going to be charged at a higher rate. The weight of the reel made the possibility of back injury and muscle strains a possibility as well, especially if two or more full reels were shipped in the same container as was originally anticipated. Again, this is second-hand info, so I don't know how much stock to put in it. (Pun dedicated to Bob Maar.)

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Darryl Spicer
Film God

Posts: 3250
From: Lexington, KY, USA
Registered: Dec 2000


 - posted 05-07-2001 06:51 PM      Profile for Darryl Spicer     Send New Private Message       Edit/Delete Post 
Carrying those damn things up a flight of stairs was a bitch. Damn things would bang against the steps on the way up. I personaly am glad they are gone. They were more trouble than they were a benafit. You had to pull film off on house reels and then run the film back onto the blue reels. Of course that is after you drilled the hole for the rewind drive pin and put the reel back together correctly

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Joe Redifer
You need a beating today

Posts: 12859
From: Denver, Colorado
Registered: May 99


 - posted 05-07-2001 07:01 PM      Profile for Joe Redifer   Author's Homepage   Email Joe Redifer   Send New Private Message       Edit/Delete Post 
I've always hated those reels. They were a pain to work with and did not save me any build up time or wear on the print. At the time they were popular, I had a projectionist who absolutely LOVED them. He would literally get excited on his way to work if he knew he had to deal with them. He called the ELRs "Flying Saucers of Fun". Too bad he didn't stick around to see Brad's Goldberg Platter Reel!

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Ken Layton
Phenomenal Film Handler

Posts: 1452
From: Olympia, Wash. USA
Registered: Sep 1999


 - posted 05-07-2001 08:43 PM      Profile for Ken Layton   Email Ken Layton   Send New Private Message       Edit/Delete Post 
The Warner large reels sucked. They didn't fit standard rewinders or platter makeup tables and I had several of these reels fall apart inside the blue shipping case (kinda wonder if Technicolor had their hands in there somewhere). I too had problems lugging those blue shipping cases up the stairs banging my toes and cussing all the way!

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 05-07-2001 09:12 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
The bottom line P3 dropped the ball
SMPTE could have made it happen but just like dye tracks waffles on defineing something

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Stephen Jones
Master Film Handler

Posts: 314
From: Geelong Victoria Australia
Registered: Jun 99


 - posted 05-07-2001 09:41 PM      Profile for Stephen Jones   Email Stephen Jones   Send New Private Message       Edit/Delete Post 
I have used the black Cinemeccanica 6000' Spls off and on over the years and find them great,they are strong and light and prefer them to Goldberg.
Stephen

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 05-07-2001 09:52 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Gord:

How can you say P-3 dropped the ball? The SMPTE doesn't not make law nor enforce it therefore there is nothing the SMPTE could have done to implement it. Heck, the SMPTE has standards on the books on how to make existing reels which industry seems to blissfully not follow.

I was always against the 6000' show shipper myself and am glad is has once again gone away (for now).

Steve

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"Old projectionists never die, they just changeover!"

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