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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Are You Using Tension Fail-Safes? (Page 1)

 
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Author Topic: Are You Using Tension Fail-Safes?
Greg Pauley
Expert Film Handler

Posts: 173
From: Huntington, WV, USA
Registered: Jun 2000


 - posted 07-03-2000 09:27 AM      Profile for Greg Pauley   Author's Homepage   Email Greg Pauley   Send New Private Message       Edit/Delete Post 
I was reading Dustin Mitchell's account of his bad day in the booth due to a platter brain wrap and was wondering how many of you have tension fail-safes installed. I started seeing advertising from companies for tension fail-safes after the change over to polyester film. I made my first tension fail-safe back in the early 80's while managing a theatre running Balco platter (Strong) which are hard to keep timed. I tend to dream up fixes to problems anytime I have to deal with a lot of angry (Your theatre sucks, I'm never coming back here again, and what was your name?) customers. I'm a big believer in tension fail-safes and have installed them in all our theatres. Every time one shuts down the projector due to a wrap, I count myself lucky. Just ask Dustin! We are always going to lose shows due to things we can't control, but if you have a tension fail-safe installed you will never lose a show due to a brain wrap. If you are using tension fail-safes, what types are you using, how do they work, and any homemade tension fail-safes out there? Check out my pic's www.ourshowtimes.com/temp.html

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John Walsh
Film God

Posts: 2490
From: Connecticut, USA, Earth, Milky Way
Registered: Oct 1999


 - posted 07-03-2000 10:04 AM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
Good idea, Greg. We use Nuemade "Nutronic" platters, and no feed-out tension switch was avaiable from Nuemade for almost two years. So, we suffered.

But now we have a design that works pretty good. It mounts on the platter, and slides up when "activated." (It slides up like the take-up regulator on a Potts-type platter, or like one of those vertical interlock accumulators.)

We get two different types of platter-wraps. One is where the film will tangle slowly. This slowly increases tension until a break.

Or (two), the film will wrap on itself and bind. The film payout stops suddenly

We wanted to detect both types, and so needed it to accumulate film, because the flywheel on the Simplex's we have keep the projector pulling on the film for a long time after the power is removed.

We also have a V8, which stops almost immediately.

Also, our feed-out tension switch has two sets of contacts. One goes to the projection automation, and the other shuts off the 110VAC power to the platter itself. That way, if the feed-out is jammed in the "feed" position, you won't have the deck spinning away.

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Dave Cutler
Master Film Handler

Posts: 277
From: Centennial, CO
Registered: Jun 2000


 - posted 07-03-2000 04:16 PM      Profile for Dave Cutler   Email Dave Cutler   Send New Private Message       Edit/Delete Post 
I have wrap detectors installed on all my projectors. I don't find they do anything although. I think it's made by Strong, and it mounts on the top of the tree. It consists of three rollers that you thread above the first, under the second, over the third. The middle roller is pulled up if there is too much tension.

My beef is that all they do is shut down the platter system. They then rely on the projector fail safe to notice that the film isn't being picked up, and shut down the projector. Trouble is, the film will continue running through the failsafe and pile on the floor.

I wish that the wrap detector actually interfaced with the automation (I have the Strong CNA-200) and just told the projector to shut down. Does anyone know if this can be wired, I haven't found anything in the manuals showing this.

------------------
Dave Cutler

"Do or do not, there is no try."

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Francis Casey
Film Handler

Posts: 44
From: Saint John, NB, Canada
Registered: Jun 2000


 - posted 07-03-2000 05:35 PM      Profile for Francis Casey   Email Francis Casey   Send New Private Message       Edit/Delete Post 
We have Strong platters in all our locations .We use the Strong tension failsafes on these but have them wired into the automation failsafe input so the projector gets shut down not the platter .This way there is much less chance of a film wrap damageing the projector gears .
Francis

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Dave Cutler
Master Film Handler

Posts: 277
From: Centennial, CO
Registered: Jun 2000


 - posted 07-03-2000 07:09 PM      Profile for Dave Cutler   Email Dave Cutler   Send New Private Message       Edit/Delete Post 
Francis,
Do you have both the projector failsafe and the wrap detector wired to the same input on the automation? What automation do you use?

------------------
Dave Cutler

"Do or do not, there is no try."

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Rick Long
Jedi Master Film Handler

Posts: 759
From: Toronto, Ontario, Canada
Registered: Nov 1999


 - posted 07-04-2000 04:59 PM      Profile for Rick Long   Email Rick Long   Send New Private Message       Edit/Delete Post 
All of our new installations feature Strong platters with tension fail-safes, for the most part left as shipped, so that should the film bind on the feed disc, the power to the platter is interupted, and the fail-safe (TA-10) shuts down the automation (projector & lamp and change-over close).

One problem with this, however occurs when running "yo-yo" or one print through multiple projectors. As the film is feed off on platter, and taken up onto another platter down the hall, a bind on the first platter will not trigger a shut-down on the second, thus no stoppage will occur, often resulting in lost performances while the resultant mass of film is untangled.

The obvious cure for this was to feed the tension fail-safe to the automation so that (when interlocked) both automations would immediately detect a fault and shut down both machines simultaneously.

This simple cure, however, was not without its problems. Many manager/projectionists are in the habit of securing their date-strips (coming soon & feature presentations, ect.) with masking tape when storing them on the shelf. While this provides for quick identification, it leaves a sticky residue on the film that triggers the fail-safe device.

In the cases where the power to the platter is interupted, this proves no problem, as the sudden "jerk" as this film passes through, is not long enough for the platter elevator to reach the bottom causing shut-down. In cases where the fail-safe is fed to the automation, however, the shut-down is instantaneous, often causing the booth personell to wonder what the problem is and putting in emergency calls for automation malfunctions.

We have found that some form of time-delay is required so that these momentary "jerks" (refering to the sticky film here, not the booth personell) do not cause sudden shut-downs.


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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 07-04-2000 05:50 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Rick the solution is obvious
FilmGuard removes the stickiness

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 07-05-2000 07:30 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Kodak has recommended using tension-sensing failsafes when using polyester film from "day one". The strength, durability, and tear resistance of polyester film are real advantages, until there is a platter jam or feed failure!

I agree that good fail-safe design should be coupled directly to the projector automation, so the projector is shut down as soon as tension becomes excessive. Likewise, a well-designed failsafe has enough slack to allow the projector to coast to a complete stop.

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Eastman Kodak Company
Research Labs, Building 69, Room 7419
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com

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Francis Casey
Film Handler

Posts: 44
From: Saint John, NB, Canada
Registered: Jun 2000


 - posted 07-05-2000 08:59 AM      Profile for Francis Casey   Email Francis Casey   Send New Private Message       Edit/Delete Post 
Dave
We use various automations ; but for the past few years we have been using Strong CNA200 automations .On these i wire the tension fail safe in to the FILM MOTION input ,this input seems to have a built in non adjustable delay of about 4 seconds . The projector failsafe ( Strong FP350 )is wired in to the normal fialsafe input on this automation . The FP350 has an adjustable delay of up to 4 seconds ; I usually set this to 2 seconds . The CNA 200 also has a software delay for the failsafe input and i set it to 1 second usually .
With our various other automation i wire the tension fail safe in parallel with the regular failsafe , since these automations have no other inputs .
Francis

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Dave Cutler
Master Film Handler

Posts: 277
From: Centennial, CO
Registered: Jun 2000


 - posted 07-05-2000 10:17 AM      Profile for Dave Cutler   Email Dave Cutler   Send New Private Message       Edit/Delete Post 
Thanx for the help Francis.

Rick, try buying paper tape. It won't leave any residue on the film. Well, I guess it does if left on for months at a time, but this usually doesn't happen. Paper tape is a bit more expensive than normal masking tape, but much better for the film.

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Greg Pauley
Expert Film Handler

Posts: 173
From: Huntington, WV, USA
Registered: Jun 2000


 - posted 07-05-2000 08:20 PM      Profile for Greg Pauley   Author's Homepage   Email Greg Pauley   Send New Private Message       Edit/Delete Post 
I think the approach that most manufacturers of tension fail-safe took was to cut the power to the platter. It's a lot easier to cut the power to the platter than trying to figure out how to hookup to all the different types of automation. Most fail-safes that I've seen have a very simple on/off switch which can be easily be wired in with your existing fail-safes.

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Greg Pauley
Expert Film Handler

Posts: 173
From: Huntington, WV, USA
Registered: Jun 2000


 - posted 07-05-2000 08:24 PM      Profile for Greg Pauley   Author's Homepage   Email Greg Pauley   Send New Private Message       Edit/Delete Post 
Rick:
I also run TA10's. If you need info on how to wire up your failsafes to your TA10, email me and I'll send you a pic and instruction.

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Rick Long
Jedi Master Film Handler

Posts: 759
From: Toronto, Ontario, Canada
Registered: Nov 1999


 - posted 07-06-2000 04:57 PM      Profile for Rick Long   Email Rick Long   Send New Private Message       Edit/Delete Post 
Thanks Greg. Where the possibility of interlocking more than one projector exists, we are currently wiring the tension sensors in series with the orange wire on the terminal strip that interupts the "Film Motion" signal.

The problem with this, as I mentioned, is that there is no time-delay and shut down is immediate, even with non-serious temporary binds, as might occur from masking or splicing tape residue.

In the booths where interlock is not possible, we have left the tension sensors wired as shipped, interupting the power to the platter. We find that the short "jerks" caused by residue, do not interupt the performance.

I have been somewhat sucessful in getting the theatres to convert to the use of large elastic bands to hold the roll together, when it is stored on the shelf.


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Greg Pauley
Expert Film Handler

Posts: 173
From: Huntington, WV, USA
Registered: Jun 2000


 - posted 07-06-2000 09:01 PM      Profile for Greg Pauley   Author's Homepage   Email Greg Pauley   Send New Private Message       Edit/Delete Post 
Rick:

I'm not familiar with the Strong tension fail-safes, but I have purchased fail-safes from Speco and experienced similar problems. The roller that raises during tension was not heavy enough and we had problems with false triggering. I ended up adding a spring to hold down the roller and adjusted the spring tension so the roller would not activate until about ten wraps around the brain. If you notice on the picture of my homemade fail-safe, I installed a spring and screw to adjust for this very problem

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Rick Long
Jedi Master Film Handler

Posts: 759
From: Toronto, Ontario, Canada
Registered: Nov 1999


 - posted 07-06-2000 10:07 PM      Profile for Rick Long   Email Rick Long   Send New Private Message       Edit/Delete Post 
Yeah, we had the same problem with the Speco fail-safes too. I ended up using a bunch of fender washers to increase the weight of the roller. The spring sounds like a good idea too.

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