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Author Topic: Troubles with Christie's rectifiers
Giorgio Volpi
Film Handler

Posts: 51
From: Caracas - Venezuela
Registered: Mar 2002


 - posted 03-18-2002 05:13 PM      Profile for Giorgio Volpi   Email Giorgio Volpi   Send New Private Message       Edit/Delete Post 
Hi guys,
this is my first forum message.
I have worked with many projectors: Pio Pion, Fedi, Cinemeccanica, Microtecnica, Prevost, Century, Simplex and finally Christie.
I have to admit that Christie is the worst thing that could happen in my life (professionally speaking).
The Christie projectors have been showing troubles about dousers (all of them), shutter belts, lens turret and gate electric systems (P35), intermittent blocks and ball bearings.
Now I am working with 15 Christie projectors (8 P35 and 7 M35), some of which have presented a peculiar problem.
There are some projectors with 2000W console that every 800-1000 hours of operation the lamp stops to light on.
A new one substitutes the lamp and it works perfectly.
I place the old lamp in another lamphouse (Kneisley, this time) and it works perfectly.
This only happen in one theatre (less than 1 year open); 7 projectors, 3 of 3KW and 4 of 2KW, and the problem is only presented by the 2KW projectors.
Other 8 projectors in other 2 theatres: 4 of 3KW and 4 of 2KW don't present this problem.
I have revised the whole installation, components and connections: everything seems to be in order.
Can somebody help me to discover where the midget hides?

---+++---+++---+++---+++---
Have a good projection ....
Giorgio.

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 03-18-2002 05:26 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Giorgio,

Are you using Christie lamps?

When you say they stop lighting, have you tried pressing the manual ignite button? What I am trying to determine is if it is a lamp problem, or an igniter problem or perhaps just mix of the two.

When they ignite, how long is the delay from when the contactor pulls in vs when the lamp tries to ignite. On Christie's it should be just about 1 second. If it is taking longer than you may need to adjust your igniter so it senses the boost voltage better. Not knowing your incoming mains voltage and how your rectifiers are tapped, It is a bit hard to diagnose.

Steve

------------------
"Old projectionists never die, they just changeover!"

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Giorgio Volpi
Film Handler

Posts: 51
From: Caracas - Venezuela
Registered: Mar 2002


 - posted 03-18-2002 06:28 PM      Profile for Giorgio Volpi   Email Giorgio Volpi   Send New Private Message       Edit/Delete Post 
Steve,
I tried with Osrman and Christie lamps. Same result.
When the lamp stops working, it stops with manually ignition too.
The lamp doesn't have any problem. As I wrote in first message, the same "wrong" lamp installed in another lamphouse works well.
When the igniter works automatically, the delay is about 1 second. It ignites 4 or 5 times and then stops.
I tried changing the igniter; same result.
I'm checking now with an old Kneisley rectifier. It works very well.
I have to ignite manually, but lamp always starts at first time.

Giorgio.


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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 03-18-2002 06:41 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Sr. Volphi Power surges can be a problem on some of the brute force Christie rectifiers.....Kneisley are very forgiving....I had one Kneisley operating on generator power that was poorly regulated with power from 190 - 270VAC and did not burn up.....are you the technician who installed the Kneisley next to the Christie console and the Kelmar changeovers on the projectors at the El Recreo?
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 03-18-2002 06:45 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Out of curiosity what is the measured no load voltage on the lamps when the don't strike
As lamps age it could be the no load is too low

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Giorgio Volpi
Film Handler

Posts: 51
From: Caracas - Venezuela
Registered: Mar 2002


 - posted 03-18-2002 07:08 PM      Profile for Giorgio Volpi   Email Giorgio Volpi   Send New Private Message       Edit/Delete Post 
Mr. Fowler,
yes, I am.
I installed the Kneisley in order to test if the lamp fail again. I will check this projector vs others and I'll can determine if fault will happen for extern causes or not.
The Kelmar changeover seems to me the best way to solve the douser's annoying problems. Any suggestions about that?
I think to do that with all Christie projectors.

Giorgio.

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Giorgio Volpi
Film Handler

Posts: 51
From: Caracas - Venezuela
Registered: Mar 2002


 - posted 03-18-2002 07:12 PM      Profile for Giorgio Volpi   Email Giorgio Volpi   Send New Private Message       Edit/Delete Post 
Hi Gordon,

when I cheked, the no load voltage was 118VDC.
And the lamp was not working, of course.

Giorgio.

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 03-18-2002 07:28 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
A possibility is the ignitors pulse length may be too short
On some ORC lamphouses I had to add a DIode and cap across the ignition relay coil to lengthen it

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 03-18-2002 07:41 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Sr.
the Kelmar changeover is the best part on the machine....the projectors should not be thought as a problem but...as a pension plan to finance your retirement.
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 03-18-2002 08:37 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
The Christie igniter has a bi-metal deal that will stop the igniter from burning up if it tries to strike too many times. Inside the igniter, (you will have to remove a red cover) there is a power resistor with a tap-ring on it. This ring sets the voltage at which the igniter starts to work. Moving it VERY slightly, you should be able to taylor the ignition pulse to work with your situation. I have often had to sweeten it up based on a particular bulb brand and theatre situation. FWIW, Christie recitifers normally only put out just over 100VDC on no load...they may make it up to about 120VDC after several seconds but that is about it.

Another thing to check is the 4th tap on the rectifier...it sets the boost. All four taps should be in the same position. Since it is the 2KW system, they should all be set to the "high" position.

My guess though, your problem can be solved in the igniter.

Steve

------------------
"Old projectionists never die, they just changeover!"

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Rick Long
Jedi Master Film Handler

Posts: 759
From: Toronto, Ontario, Canada
Registered: Nov 1999


 - posted 03-18-2002 09:46 PM      Profile for Rick Long   Email Rick Long   Send New Private Message       Edit/Delete Post 
Could this possibly be the fault of a heat-sensor? (not sure if there is one on those rectifiers). Perhaps a temporary by-pass of any heat-sensor would give you a clue.


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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 03-18-2002 11:09 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Giorgio,
Steve is right about the thermostatic unit that protects the ignitor which may have to be adjusted to local conditions and the Kneisley is able to give a higher no load than the Christie rectifier on your power so the rectifier will need adjustments............
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 03-18-2002 11:27 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Rick,

Nope, the Christie does not have a thermal switch on it's rectifier. Furthermore, the complaint was that the system would give up trying to ignite after several tries. If it was a thermal sensor, then it would drop the arc after it had heated up.

Steve

------------------
"Old projectionists never die, they just changeover!"

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Giorgio Volpi
Film Handler

Posts: 51
From: Caracas - Venezuela
Registered: Mar 2002


 - posted 03-19-2002 04:21 PM      Profile for Giorgio Volpi   Email Giorgio Volpi   Send New Private Message       Edit/Delete Post 
Thanks to all of you.

Steve, I worked with the resistor but the problem could been solved in only one rectifier during 2 or 3 days.

Gordon, I tried with manual (long) pulse and the lamp didn't turn on.

Richard, thanks for your philosophic help .... BTW the Kneisley is workink with a low no load voltage, about 85VDC, and starts very well.

I'd like to remember to all of you that this problem happens only at this theatre (El Recreo) and only with 2KW rectifiers.

Giorgio.

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 03-19-2002 04:46 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Generally Kneisley will start at 100 + no load for the 3 phase unit and varies with the tap setting...Miami Beach many years ago we had 4Kw Kneisley units in a Cinema with double throw switch on the taps since the voltage varied greatly from day to night...but was predictable. I sell mostly IREM rectifiers, so if we meet, I will trade you IREM stories for Christie stories.
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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